Category Archives: Industrial Equipment

Five Different Industrial Coatings to Increase the Life-Cycle of Equipment

Industrial equipment is put through stress that the common person cannot imagine. Not only is the equipment used unlike anything in the home, it is often exposed to elements that would destroy household products. For this very reason, there are coatings used to protect and extend the life of the equipment. Without these coatings, some equipment would be rendered useless in just a few months, or even weeks in extreme circumstances.

Nedox- this coating is meant to protect most metals. It has a hardening effect on metals and aids in the resistance of damage created by acids, chemicals, and corrosion. In addition to resisting corrosion, this coating is self-lubricating, resulting in aiding the equipment to have a longer lifespan. It usually makes the material easier to clean and it will not chip or flake under extreme conditions. It can withstand temperatures ranging from -250 degrees Fahrenheit to 550 degrees Fahrenheit.

Plasmadize- this coating is used in many cases where the equipment is being restored. This coating offers the flexibility of being able to be applied in either a thin or thick coating. It has been known to perform at temperatures up to 1,300 degrees Fahrenheit. It offers a quality alternative to many other types of coating. The coating is not susceptible to inorganic or organic compounds other than hydrochloric and sulfuric acids.

Hi-T-Lube- this coating is known to decrease friction significantly. Changes in temperature rarely if ever affect the coatings ability to adhere to metal. Testing has shown that this coating can withstand a.001″ thick salt spray for as long as 200 hours. Like Nedox, it is a self-lubricating, meaning its promotes an extended lifespan of the equipment on which it is used, resulting in a lower capital investment for new equipment.

Dynaloy- this coating often serves as an alternative to flash chrome and THDC. This is ideal for high-friction atmospheres as it reduces both friction and wear on the equipment. It is compatible with both non-ferrous and ferrous metals and performs in temperatures ranging from 399 degrees Fahrenheit to 1,699 degrees Fahrenheit.

Goldenedge- this coating generally serves to protect cutting equipment, allowing it to keep its edge up to 20 times longer than without the coating. The coating also protects equipment against alkalis and acids. It can be used for any type of cutting surface or shape without restrictions. This is recommended for any cutting equipment used under stressful circumstances for long periods of time.

Industrial Mixer: Essential Mixing and Blending Equipment

Industrial mixer is a modern machine that mixes different materials and components to create the desired paste, solution, or mixture. It is used in popular industries involving chemicals, food, and drugs. Vital parts of this equipment are blades of different grades that produce mixtures of different levels of homogeneity.

Modern mixers perform industrial and chemical processes; like dry blending, paste mixing of viscous products, and emulsifying and homogenizing purposes. When it comes to scale, they are available from laboratory level to mass-production capacity.

Advantages of using Industrial Mixers

1. Work at the precise temperature and pressure

A major advantage of these industrial devices is that they mix and produce solutions while attaining the necessary temperature and pressure. Correct temperature is attained because of the presence of built-in heating systems.

2. Possess built-in features and options

Important options and features are also present in modern mixers, such as electric or pneumatic systems, CIP, spray nozzles, PLC systems. They are equipped with either hydraulic or electronic mechanism that ensures smooth start-and-stop operation.

3. Assure continuous mixing operation

Especially in the case of the latest models, mixing operations are done smoothly and continuously. Typical mixing equipment that produces smooth and consistent mixture is the Continuous Processor. With this machine, all ingredients are correctly measured and metered, with the desired solution being produced at the end of the process.

Most industries opt for machines that perform continuous mixing mainly for the following reasons; low consumption of electricity, greater control of operation, wider versatility, among many others. Another widely used continuous mixer is the twin-screw processor. This equipment has the capacity to deal with high mixture viscosity.

Different types of industrial mixers

1. Planetary mixer

Planetary type is used in mixing various commercial and industrial products such as food items, pharmaceutical products, adhesives, plastic, and pigments. Industries that require mixture of viscous-paste consistency achieved within a vacuum condition utilize this type of mixer. Paste production capacity varies, ranging from less than a pint to a maximum of 750 gallons.

2. Static mixer

This type of mixer, as the name implies, does not move. It possesses no movable components. The static type utilizes a specific chemical property of materials that’s necessary for mixing without the use of any pressure or force. Basically, as fluids are mixed in the machine, the right amount of air pressure is sealed within the unit. In effect, it creates a contained system that produces specific amount of pressure necessary in an environment. Such air pressure forces components and fluids to move and mix inside the machine.

Static mixers are used in gas refining and energy production, creation of fibers, blending of different chemical fluids, and proper management and disposal of wastewater materials.

3. High Viscosity Paste Mixer

A common industrial mixer is the high-viscosity paste mixer, which effectively combines solid and liquid materials. The end-product can be as little as a hundred thousand centipoise or as voluminous as a few million centipoise. Two important processes that involve this machine are vacuum and jacket, both of which are necessary steps in removing existing air and controlling the overall temperature of the mixture.

5 Most Common Equipment Leasing Mistakes

Equipment leasing is often a crisis most finance executives have to deal with, more so, to reduce the cost of end-of-equipment lease buy-outs. Leasing experts known to offer effective, analysis-driven and rapidly-deployed end-of-lease costs reduction services are suggesting there are common mistakes companies’ senior level finance personnel might want to avoid to reduce lease costs from inception to end-of-lease.

· Not being mindful of all the equipment leasing options available. The lack of complete information about what leasing options that can be a fit for a company can hinder a company’s capacity to change with its industry. The goal is to get the equipment needed, when needed, and in a way leasing costs can be accommodated by the company to continue to grow. There are, for instance, seasonal industrial equipment financing programs and payment deferred programs a company should be made to be aware of.

· When heavy equipment financing selected not a match to a company’s cash flow. Companies do often have swings in income generation. For most companies production targets are seasonal, therefore, selecting industrial equipment leasing that allows making interest-only payments during the down swings can keep company leasing costs sustainable as possible. There are programs also for a company bringing in larger profits during its peak season to make larger payments. And paying out the financing as early as possible is another possibility for a company to reduce its lease costs.

· Not having a company’s business plan, finances and statements in order. When senior level finance personnel bring to the lease negotiations the company business plan, finances and statements; that as such empowers a good industrial equipment leasing company to better determine how much the company can afford and what equipment financing program that works best.

· Poor choice of a financial provider. A senior level executive for company leasing equipment is well served only by having experts that leverage rigorous analysis and vast experience to deliver the savings the company needs for growth. A provider who secures better rates with various options together with good customer service can make the lease inception process to end of lease as easy and effective as possible.

· Not acquiring the equipment needed. When a company leases equipment that is outdated or equipment that lacks the features the business requires, it constrains a company’s growth. By equipment leasing a company should be able to address the problem of obsolescence. To obtain equipment that may be outdated in a short period of time should be in a manner that the lease should pass the burden of obsolescence onto the lessor.

These are just a few critical oversights senior level financial executives should be mindful of to save them a significant amount of time and lease costs. Companies that are well supported with the structure and capacity to track the all-in cost of leasing and are aware of the risks and costs of leasing are always better prepared to deal with any unexpected lease costs especially when a company decides to stop leasing or switch lease vendors. Always a viable strategic approach for a company to understand the full cost of a lease program, or the leasing-based financial and operational risks they are running on an ongoing basis. Expert advice is thus key to set up lease programs properly and to minimize or eliminate unexpected costs and risks. Senior financial executives are better served when leasing experts share critical data about the lease portfolio’s performance and risks and are helped to develop and implement applicable risk and cost mitigation strategies.

The Benefits Of Using Food Industrial Products That Improve Safety And Efficiency

Every worksite needs to be clean and orderly in order to function safely and productively. Sanitation is especially important in the food product manufacturing industry. Federal laws and standards are explicit and stringent in mandating how food products are manufactured with specifications on industrial equipment and industrial supplies used in this industry. When it comes to producing foodstuffs, any contamination from bacteria or even dirt can cause health problems for end consumers.

In order to meet sanitation requirements while also maintaining a safe and effective workplace, there are a wide variety of industrial supplies designed to be utilized in this setting. Food compatible industrial equipment is designed to handle products safely while promoting a sanitary environment. In the end, utilizing the right products empowers companies to excel.

Materials Used In Food Grade Industrial Equipment

Typically, manufacturers in this field utilize a common set of materials for process machinery. Sanitation properties are essential when designing production lines in addition to typical design concerns. For exposed surfaces on working machinery, smooth and polished materials are utilized. This type of surface is easier to clean and does not promote the growth of bacteria like a rough surface would. The most common way to achieve this specification is with the use of polished stainless steel.

However, stainless steel can be cost prohibitive for certain pieces of machinery. Polymer and plastic blends can also be utilized as long as they are smooth and polished. Another option incorporates standard carbon steel with a zinc or chrome plating to keep costs low while maintaining a smooth surface. Anti-microbial coatings and even Teflon can be applied for additional prevention of contamination.

These materials are in common use for the food industry for another reason. While corrosion is a problem in any industry, when handling food items, rust presents additional problems. Metal contamination will cause food to take on an unpleasant taste, odor, or color as well as putting toxic materials into finished products. A strong corrosion resistance is also necessary in order to withstand alkaline washing solutions and acidic ingredients.

To make matters more complicated, industry equipment used in this field may also be used in high or low temperature production steps. High temperature baking, cooking, or frying as well as low temperature freezing and preserving process steps create significant temperature swings. Industrial supplies have to be selected that will perform at low and high temperatures in addition to room temperature.

Essential Industrial Supplies: Food Grade Lubricants

Every moving part on a machine requires lubrication, but conventional oils and greases are incompatible with food products. If these lubricants contact goods on the production line, the resulting products will be off color, off taste, and toxic when consumed. Of course, lubricants are still required for process machinery, so food grade materials have been designed to keep industrial equipment running without contaminating products from incidental exposure.

These lubrication solutions are made to be odorless, colorless, tasteless, and non-toxic. They are rated for incidental contact with foodstuffs without causing harmful side effects for consumers. While vegetable oil was used for lubrication in past years, today’s specially blended products are tested and approved as safe for use.

These types of industrial supplies come in a wide variety of different products for nearly any lubrication application. Silicone lube and belt dressings are available in food-safe varieties. Machine bearings can be greased with these products as well. There are even automatic feeders that can be attached to a grease fitting and provide a steady stream of lube, helping to reduce the amount of time maintenance personnel have to spend on that machine. Other varieties include anti-seize, pneumatic lube, and anti-wear to low temperature and high temperature oils and greases. This list also includes heat transfer fluids and coolants that are rated for incidental contact with products, in addition to hydraulic fluids and gear lube.

Worker Safety And Productivity

Personal protective equipment and industrial supplies for workers also play an important role in safe and productive work environments. Standard personal protective equipment that is supplemented with additional sanitation equipment is ideal for workers in this field. For example, hair nets, latex gloves, and face masks help keep workers safe and prevent contamination with the items with which they are working.

At the end of the day, every facility is responsible for following the best practices and standards in order to produce a safe product. With the wide range of tools available, every business can meet this goal.

Commercial and Industrial Equipment Leasing Solutions

Canadian business benefits from commercial leasing and industrial equipment leasing when it comes to asset acquisitions for growth and profits.

As a small or medium sized business owner in Canada you do not want to deplete your cash resources. We would point out that larger, even public corporations in Canada have that same pressure, because when they report to shareholders the focus of their investors and shareholders is often cash flow growth and preservation.

Business owners and financial managers in Canada look to lease financing as an alternative to taking on bank term debt. Canadian chartered banks do not provide lease financing; they structure your asset acquisitions as loans which supplement your existing borrowing arrangements with the bank.

Quite often, as with any asset acquisition, its all about the monthly payment and more often than not you will find that the lease financing solution provides you with the lowest monthly payment, and in many cases you can arrange that payment to reflect your actual working capital situation – i.e. seasonal payments, skip payments, quarterly payments (if desired) etc. That is true flexibility.

Most lease financing solutions in Canada are at a fixed rate, but in some cases variable rates are also offered.

When clients ask us what are some of the major challenges or pitfalls of equipment leasing and financing we advise them that questions can be answered in a very simple manner – business owners need to focus on which benefits of lease equipment financing appeal to them and then work with a partner who can deliver optimal rates, terms and structures based on your firms overall credit quality.

The challenge for Canadian business is working through the plethora of hundreds of equipment finance firms, many of which may not be suited to your type of asset acquisition and your firms overall credit quality. In Canada rates on equipment leases depend on the size the of the asset, the financial strength of the leasing company (they borrow money too!) and the overall credit quality of your firm. Leasing when it comes to pure interest rate focuses on your ability to generate future cash flows to make the monthly payment.

Thousands of leases are written every year in Canada for commercial, industrial and construction equipment when the historical cash flow of a customer does not necessarily reflect the future ability to pay. In that case the lease becomes what is known as ‘structured ‘, which simply means that a down payment might be required, the term of the lease might be shortened, and in some cases some additional collateral might be required Lease firms are in business to write leases, so usually every effort is made to complete a transaction that makes sense for all parties.

We advise customers to work with a credible, experience and trusted advisor in this area who can help your firm navigate the occasionally complex world of equipment financing in Canada. When you are successful you will have benefited from one of the great financing strategies of Canadian business – improved cash flow, prompt approvals, flexible payments and potential tax and accounting benefits. Those are great reasons to lease finance your assets.

Degreasers for Industrial Equipment: Finding a Replacement for P-D-680

For almost fifty years, P-D-680 was the degreaser used by most companies in the industrial sector, but in 1999, most companies canceled the solvent when the Environmental Protection Agency (EPA) regulated its use. In spite of the widespread cancellation of P-D-680 that occurred over a decade ago, many companies still search for the solvent online instead of searching for an environmentally preferred or organic solvent. Experts in the solvent industry attribute this to the inexpensiveness of P-D-680, and its reputation as an effective degreaser, but regardless of why the solvent continues to draw interest, one thing is clear: using it is hazardous for the environment and dangerous to human health.

Finding a Replacement

The serious danger of P-D-680 results from the Hazardous Air Pollutants (HAPs) it contains. In the environment, HAPs can contaminate air, water, and soil. In the human environment, prolonged exposure to HAPs can cause chronic respiratory and neurological conditions. Therefore, the goal of companies that need the degreasing power of P-D-680 should be to find a solvent that offers the same effectiveness but contains no HAPs.

In years past, finding an environmentally preferred or organic solvent to replace P-D-680 was nearly impossible. Because most HAPs were not yet banned by the EPA, producing alternative solvents would have been financially risky for solvent makers. Today, EPA regulations have cemented the need for a replacement for P-D-680. For many companies, the ideal replacement is the environmentally preferred degreaser, MIL-PRF-680b. Unlike P-D-680, MIL-PRF-680b contains no HAPs.

The Benefits of MIL-PRF-680b

MIL-PRF-680b offers the same degreasing power as P-D-680, but it does not contain ingredients that produce HAPs. This allows companies to use the solvent without contributing to toxic emissions; it also avoids incurring the expensive risk of receiving a fine for exceeding emission caps. The solvent also offers the important benefits below:

  • Emits no odor
  • Contains no water
  • Leaves no residue
  • Has a high flashpoint
  • Is largely non-corrosive

The absence of odor in MIL-PRF-680b makes indoor work environments tolerable. The absence of water prevents metal parts from oxidizing. The solvent’s lack of residue prevents parts from attracting dirt that damages sensitive components. Its high flashpoint prevents it from igniting in the presence of unexpected heat sources (e.g. arc faults). Its non-corrosive formulation makes it safe to use on various types of metals and high-grade plastics and rubbers.

Like P-D-680, MIL-PRF-680b contains Volatile Organic Compounds (VOCs), but the Clean Air Act does not classify them as HAPs. Companies that use MIL-PRF-680b should provide adequate ventilation where the solvent is used and supply those who use it with sufficient Personal Protective Equipment (PPE). The manufacturer states that wearing rubber gloves offers sufficient protection.

Conclusion

For decades, P-D-680 was the preferred industrial degreaser, but in 1999, most industries canceled its use due to EPA regulations. If your company needs the degreasing power of P-D-680 in an environmentally preferred or organic solvent, MIL-PRF-680B is the answer. Unlike P-D-680, contains no HAPs, making it safer for both the environment and the health of those who work with the solution.

Everything You Need To Know About Industrial Equipment Maintenance And Repair

Conveying systems, packaging and production machines are types of industrial equipment that require constant maintenance. Like automobiles and motorcycles, these heavy pieces of machinery also require mechanics. It is important to find employees who specialize in industrial maintenance and repair to help keep your valuable equipment running and working properly.

Maintenance work for machinery varies, as there are specifically two kinds of workers in the field who can handle this type of work: machinery mechanics and machinery maintenance workers. Both are professionally trained and skilled laborers who work in hazardous environments. They adorn hardhats, special glasses, and hearing protectors since they tend to experience cuts, bruises, and strains. Many of these workers command high pay as they suffer injuries with much more frequency than the average worker. Finding the right personal technician for your equipment and understanding the kind of procedures and functions they focus on is critical.

Industrial Machinery Mechanics

Although an industrial machinery mechanic’s duties are more in depth than a maintenance workers’, it is recommended to have both on call for backup purposes. A machinery mechanic specializes in reading technical manuals, understanding equipment and controls, disassembling and reassembling apparatus’ and repairing or replacing parts. They also have electrical, electronic and computer programming skills and directly fix complex machines such as hydraulic lifts, robotic welding arms, and conveyor belts.

Machinery Maintenance Workers

While these tasks may not be as detailed, maintenance workers can be of great assistance as well. Their jobs help a company by avoiding or preventing any further damages to your industrial equipment. These are the people you hire before a situation gets worse. Think of maintenance workers as regular everyday physicians, and machinery mechanics as surgeons or specialists. Machinery maintenance workers detect minor problems by simply cleaning and lubricating industrial equipment, adjusting, resetting and calibrating sensors and controls, checking performance and testing damaged parts to determine which repairs are needed. And when there are any serious, essential repairs, that is when you call a mechanic.

Other repairs and maintenance techniques include plant shutdown work, refurbishing, warehouse racking, equipment modifications, plasma cutting, arc air cutting, as well as installing machine services.

It’s common to have in-house mechanics and maintenance workers at a factory or firm on call so that they can help maintain equipment and constantly perform needed tasks and check ups. Personal services are preferred for bigger companies rather than hiring new maintenance workers without knowing their credentials. This is highly helpful during emergency repairs, when systems break down. It surely saves money and time.

Keeping up to date on machinery and industrial equipment is important because a lot of them turn out to be expensive, even with services. That’s why it’s best to hire a private, personally trained mechanic to constantly keep your equipment checked, working, and running.

A Guide for Choosing the Best Industrial Equipment

Choosing the best industrial equipment of course depends on the type that you are after. Different industries have different brand names they trust, and while new and expensive equipment may give an assurance of quality, there are second hand or leased machineries that deliver just the same. Thus, a buyer needs to be smart, critical and patient when shopping for industrial needs.

Picking out the best industrial equipment entails a little extra work and a critical eye for substance. A little help and advice here and there also helps a lot in preventing buyer’s remorse later. The following is a step by step guide on choosing the best industrial equipment to get your work done.

1. Determine what you need. What industry are you in? What job do you want done? Different sectors require certain types of equipment for a specific work. The amount of equipment should also be identified. Do you need only one backhoe or fifty pieces of filters? Observing operations will give you an idea of the number of equipment that will suffice for optimum production. This is also important when allocating finances for new equipment.

2. Devise a budget. A financial plan is important for any company, especially when it intends to boost production through purchasing or utilizing additional equipment. When drawing budget plans, it is useful to ask: Will expenditures on additional machinery hurt the company’s overall budget? Will the investment provide sufficient returns the soonest time possible? Can we anticipate the expenses if the machinery unexpectedly breaks down? Considering these things will give you an idea of your company’s financial status as well as whether losses will seriously injure the business.

3. Research. Read magazines, newsletters, or brochures concerning your field. Browse the World Wide Web for informative tips and guides as well as online stores. Chances are you will come across articles which explain the advantages of leasing or buying second hand equipment versus new items, plus pointers (like this one) on how to choose the best industrial equipment. A popular option nowadays is leasing machineries instead of buying new ones. Aside from the flexible payment options, leasing firms offer upgrades of the current machine you are using, as well as the option of buying it out eventually. Second hand equipment is also preferable but a more discerning approach during purchase is required.

Advertisements will give you an idea on reputable companies that manufacture and sell industrial equipment, likewise those that buy and sell.

4. Ask around first. When you have found an eligible reseller or leasing company, it is best to ask people in the business on what they know about it. Is the brand trustworthy? Have they purchased a product from them? How were they treated? Is product support available?

5. Check before you check out. Inspect your prospective purchase before handing the money. Is it accurate with the seller’s description? If it is used equipment, ask for a maintenance record. A good reselling company keeps maintenance records of their equipment to ensure value and quality.

5 Most Popular Types of Industrial Equipment

There are many forms of industrial equipment used in the workplace. Industrial equipment is usually large and made of materials such as steel and titanium for optimal strength. These machines are often needed to lift and move materials which may possibly weigh thousands of pounds.

A piece of industrial equipment which is not in working order should never be used for any reason. All equipment is inspected at the beginning of everyday to ensure they are in the best condition for workers.

By now, there are a million pieces of industrial equipment racing through your head but the question is, which ones are the most popular and most crucial to the industrial field? Below you will find five types of industrial equipment which are known to be the masters of all machines in the industrial workplace:

1. Bulldozers – Bulldozers are massive machines which are used mostly in the construction and mining industries. Bulldozers have the ability to lift and move vast amounts of dirt and other debris from one place to another. Bulldozers can operate in many conditions including snow, hail and rain. These pieces of equipment are generally used to dig up the ground and provide room for building houses or other types of buildings.

2. Cranes – Cranes are generally used to transport hard, heavy items from one place to another. The arm of the crane is used to swing the object from one place to another and the arm can be adjusted according to how far the materials need to go. Unlike bulldozers, cranes have the ability to transport objects over uneven levels of ground.

3. Excavators – Excavators are engineering vehicles which consist of backhoes and cabs. They are mainly used in the digging of trenches, foundations and holes. They can also be used to destroy objects which are no longer needed for any reason and in which case need to be compressed and condensed.

4. Fork Lifts – Forklifts are warehouse vehicles which are used to lift, hoist and transport extremely heavy items from one place to another. Forklifts are known to be indispensable pieces of equipment in many industrial workplaces.

5. Compressors – Most of the pieces of equipment listed above are used for construction purposes, however compressors are generally used in more of a factory-type setting. Compressors are used to provide high pressures of air or other forms of gases. These devices can be regulated in order to maintain the desired amount of pressure in the tank.

There are many other forms of industrial equipment. Each piece of equipment is designed to perform a specific task which contributes to the overall success in this field of work. Without these forms of equipment many industrial areas would not exist.

Industrial Equipment: 5 Benefits Of Online Auction Sites

If you are planning to buy industrial equipment online, try out online auction sites as they offer a lot of benefits. Nowadays, whether it’s a toothbrush or heavy machinery, we can buy everything online from the comfort of our homes. Given below are some of the main benefits that you can enjoy if you choose to buy your desired machinery at an online auction. Read on to know more.

1. Convenience

Convenience is the number one benefit of using an online auction. It doesn’t matter where you live. All you need to do is place your bid. Since you can search for your desired machinery online, you don’t need to leave your house. You can do your research whenever you have time to find out the required information.

2. 24-hour Access

Another great benefit of online auction sites is that you can place your bid at any time of the day or night. You may think it’s not a big deal, but it’s a great benefit. Timezone won’t be a hurdle in your way, which means you won’t miss out on an opportunity just because you live in a different timezone than the seller.

3. Instant Feedback

Instant feedback is another benefit you can enjoy if you choose to use an auction site. It can be painful to find out if your offer was accepted. If there are a lot of offers, you may have to wait for several days for feedback. If you do your business on the Internet, you can enjoy instant feedback.

4. Budget-Friendly

If you are on a budget, you can save plenty of time and money by using an auction site. Since buying industrial equipment is a huge investment, you have to shop around to make sure you choose the right type of machinery. If you choose to buy online, you won’t have to travel to a lot of shops.

This is a huge benefit, especially if you are going to import the machinery from a far away destination where you can’t go because of your busy schedule.

You can save a good deal of money by reducing your traveling expenses. Now, you don’t need to spend on gas and roadside dinners.

5. Variety

When we buy something, we tend to choose from a variety of that product. This makes it easier for us to get exactly what we want. This is another huge benefit that you can enjoy if you head to an online auction site to buy industrial equipment.

Since online searches don’t take more than a few minutes per day, you can easily find out what you need without spending a whole day. On auction sites, you can choose exactly what your business needs. All you need to do is use the filter feature wisely.

The Takeaway

So, these are 5 benefits of buying your desired industrial machinery at an online auction. Just make sure you choose a reliable online auction and use the filter feature to see the list of relevant machinery only.