Category Archives: Industrial Equipment

Food & Beverage Industry – How to Specify Industrial Water Filtration Equipment in the Food Industry

Water filtration applications in a Food and Beverage facility

In a typical Food and Beverage facility there are many different water and process applications, each demanding its own specific level of water purity. The presence, flows and purity of each of these streams is driven by the Food and Beverage plant design, e.g. canning, dry-goods, soft-drink, brewery.

These can include:

  • Pre-treatment of well, surface or city water
  • Boiler water treatment
  • Condensate treatment
  • Process water treatment
  • Cleaning and sterilization service water
  • Hygiene Services
  • Waste water disposal.

Regardless of the application, there is a good chance that some type of industrial water filtration will be required in order for the Food and Beverage application to operate at its peak efficiency.  

Defining the Types of Water Filtration Systems

Water filtration options can be divided into two major categories, based upon the filtering media used

  • granular and
  • membrane.

Granular water filtration has been used for many decades in the Food and Beverage Industry, and will be familiar to most. Examples of granular media filtration include sand filters; activated carbon filters for taste, odor, and chlorine removal; anthracite filters; and fine garnet filters.

These types of filters can remove suspended particles down to about 10 microns in diameter (1 micron = 10-6 meters). With the use of certain coagulant or flocculation polymers fed prior to these filters (fed as filter aids), some success has been seen in the removal of particles down to almost 1 micron.

The spacing between the discrete filtering media particles serves as the pores. Suspended solids trapped out by these filters will be collected on top of the filtration media bed, or within the pores.

Membrane water filtration uses membranes to remove suspended particles. Unlike granular filters, the membranes are designed with pores and are capable of removing much smaller particles. The ultimate membrane filtration is reverse osmosis (RO), where dissolved solids (metal ions) can be removed. This is not really a filtration mechanism in the truest sense of the words, as the semi-permeable membranes used in RO do not have pores. It is more properly thought of as a demineralization mechanism.

Membrane water filtration is best characterized by the size range of the filterable particles, as follows:

  1. Microfiltration (MF) can include woven or wound depth-type cartridge filters, or true membrane filters. Can remove particles from about 0.1 micron to over 1 micron.
  2. Ultrafiltration (UF) can remove particles from below 0.01 microns to over 0.1 microns. Can remove some large molecular weight organic dissolved material.
  3. Nanofiltration (NF) can remove particles from below 0.001 microns to 0.01 microns. Can remove smaller molecular weight organics.
  4. RO can remove particles from 0.0001 microns to 0.001 microns. Can also remove DISSOLVED IONIC SOLIDS.

Why ESD Products Are Essential For Industries

It is a big reality that the field of electronics has become the part and parcel of our lives in the due course of today and various sorts of electronic based devices are hanging around us all the time. There is no doubt that in the upcoming days, the electronic components will continue to become faster and more robust as compared to these days just because of the increasing rate of progress in this field.

If you wish to obtain the latest technology, then you only need to pay more. But there will be a great chance that your precious electronic based components, devices, or whole industrial equipment will damage or completely destroyed out of the blue without any prior reason. It is obvious that this outcome is not desirable by all and sundry but the questions arise that from where these sorts of damages come and how to get rid of this problem. The answers of these questions are very simple as the major cause of these issues is the creation of ESD and the best solution to overcome this problem is to utilize the ESD products rather than the ordinary ones particularly in the environments where the working is based on the field of electronics.

Hazards of ESD

The electrostatic discharge, that is commonly known as ESD is the momentary electric current, come all of a sudden that flows between two objects having different electrical potentials. Just because of the unnecessary presence of the ESD, the working of the components, electronic based devices and the equipment may disturb, causing them malfunction, shorten their lives and may become the main reason of a big disaster particularly in the environments where the explosive items are present. The damages produced by ESD are responsible for the losses of multiple billions of dollars once a year and thus, it can’t be ignored. The danger of ESD is able to harm the portable consumer electronics, the industrial-automation and the systems of the controlling the process, as well as the military and aerospace applications, and therefore, using the most appropriate ESD products is the demand of the day for industrial use in particular.

Why ESD Products Are Best For Protection?

The discharge can be generated anytime, anywhere, even if you don’t notice it at all and if the damage is in the initial state, your device may pass the testing procedure as well. Thus, it is very difficult to locate the damage in lots of cases. But it is not the end of the world because the ESD products is the excellent solution for this intention as these products are centrally ESD protected, making your whole working environment static-free and enhance the performance and life of your electronic devices, equipment and tools.

Dewalt’s DWS780 Miter Saw: A 12" Double Bevel Sliding Compound Miter Saw With XPS Technology

More than a handful of craftsmen list Dewalt among their preferred and most trusted industrial equipment manufacturers. This, of course, is no coincidence. Dewalt has a well earned reputation of high-performance and big power and with tools like their new and revitalized DWS780 miter saw, there is no real question why Dewalt is an industry leader. Introducing this miter saw in response to the growing craftsmen demand for a saw that can perform in both the shop and on the jobsite, this tool is turning heads and clean-cutting a huge amount of stock.

Designed specifically to meet the needs of professional woodworkers and industrial builders, this saw is rugged and powerful enough for the demands of job-site life while also being precise enough for more delicate applications in the shop. The thing is durable enough for tasks like decking and framing, but still weighs only 56-lbs making it one of the lightest saws in its class. The thing is designed around the professional crafter and is engineered to perform in both of his worlds – both inside and outside, aggressive and precise. Additionally, with such a comparatively light-weight build, the tool is also equip to be more easily carried between those two worlds. It travels well, so to speak.

To get a little more specific about the new perks this saw brings to the table, the tool features an integrated XPS cross-cut position system. This precision system casts a “laser-like” shadow on your work surfaces directly over the cut line. Really, a smooth, thin shadow is cast atop your materials indicating exactly where the blade is going to touch-down. This mechanism is deadly accurate and, allegedly, requires no adjustments – ever; no recalibration over time, and no adjustments after blade changes. The XPS system provides a truly accurate cut-line with no maintenance whatsoever. Of course, this improves your general visibility of the cut-line and enhances your overall working accuracy and results as well.

The saw’s motor delivers 15-amps of power and 3,800 RPM for long lasting power and greater life-time durability and with an effective dust collection system (which captures more than 75% of the debris you generate), the DWS780 is ultra-efficient on all counts. The saw’s exclusive back fence design additionally allows users to cut up to 2×16 dimensional lumber at 90-degrees and 2×12 at 60-degrees. The tool’s tall sliding fences can easily slide out of your way to perform bevel cuts while also boasting the chops to support crown molding up to 7-1/2″ nested and base molding up to 6-1/2″ vertically against the fence (FYI – horizontal capacity (with baseboard lying flat) is up to 16″).

Additionally, the tool’s adjustable stainless steel miter detent plate (including 10 positive stops) both improves your cutting accuracy and increases your overall productivity, and with miters 60-degrees to the right and 50-degrees to the left, a revised gearbox and belt-drive design (which increases vertical cut capacity) the saw offers a huge overall cutting capacity. An oversized bevel scale additionally ensures your bevel angle adjustments are fast, accurate, and simple.

The miter saw delivers ultra fast and accurate miter angles with a cam lock miter handle (which also features detent override), and special thanks to the tool’s dual horizontal steel rails, innovative clamping mechanism, and smooth linear ball bearings, the tool’s is masterfully durable and conveniently compact. The DWS780 additionally boasts a precise miter system and machined base fence support that optimizes the thing’s overall durability and cutting accuracy. The kit includes a 12″ carbide blade, a blade wrench, dust bag, and vertical material clamp.

Altogether, the thing is comprehensive, competitive and really quite cool. If you’re looking for something that can perform well in the shop and on the jobsite as well, something that travels and stores easily, and something that can provide both big power, intense precision, and a 3-year limited warranty, don’t look too much further than this new 12″ double bevel sliding compound miter saw.

Learn About Radio Remote Controls and Boom Truck Safety

In the any industry that requires the use of heavy industrial equipment, safety is paramount. Every day work crews risk injury when handling these machines, so every effort should be made to keep work sites as safe as possible. Through safety courses, various certifications, ANSI and OSHA requirements, and better-developed equipment, manufacturers and the industries using such machinery strive to provide safer working conditions for workers. This is further supported by the development of new technology in radio remote controls for the operation of a boom and crane.

Operation

Boom trucks have been operated in a number of different ways ever since being developed. Control usually is from either inside the vehicle or from external controls on the chassis. Both of these arrangements can leave operators exposed to certain risks, such as a malfunctioning boom, the dropping of heavy items, unbalanced vehicles that tip over, or even accidental electrocution. It is an unfortunate part of the job, sometimes simply unavoidable when working with machinery that handles such large loads.

Benefits

With all risk factors in mind, boom truck technology has advanced to remote radio-controlled operation. Such distant control greatly increases job site safety by removing operators and all other workers from the immediate operating area of these machines. In case of an accident such as dropping a load, tipping over, or a boom malfunction, the worst damage should be the loss of the equipment or the load being lifted while human lives are protected. Remote control offers the ability to operate multiple ton units with precision, without the associated risks that have caused serious injuries and even deaths in the past.

Problems

Unfortunately, the remote operation of such heavy machinery is not foolproof, having had its share of problems. Depending on the device that is used, its radio frequency and the job site location can cause interference between the operator and the device which is a notable concern and an additional safety issue.

Improvements

There has been some advancement in the use of military-developed, spread-spectrum radio frequencies and remote devices designed to alleviate such problems. Radio signals from these devices move faster than other types of radio frequencies, which makes the other types unable to interfere with this device’s signal. With a higher safety record and more proven effectiveness in preventing radio interference, equipment manufacturers are beginning to look toward the exclusive use of such technology. The biggest concern is that these types of radio remote controls will greatly increase vehicle production costs due to the inclusion of such a high-tech component. There is some controversy over whether or not larger manufacturers will regularly use this newer, more sophisticated radio technology making such units more expensive.

As remote controls on boom trucks become a more standard feature, many of the larger vehicle manufacturers are in favor of this newer, more advanced technology as the best way to ensure work crew safety. There is still much discussion to occur about both the pros and cons of standardizing a more expensive remote control technology and how to bring the cost down without sacrificing safety. Yes, protection from harm can occur with boom truck remote radio-controlled handling and be beneficial – so long as the cost doesn’t significantly increase as well!

How to Start an Industrial Maintenance Company

If you want to start an industrial maintenance company, there are several things that you need to do to be successful in this kind of business. Just follow some important information below before you start your industrial maintenance company.

The first thing that you have to do is to make preparation. This type of company commonly provides wide range of services that include cleaning, repair and routine equipment maintenance, installations, and painting. It is known that there are different requirements from various industries. Therefore, as an entrepreneur, you should spend your time to find where there is a need and also what kind of lack services in the area. You can start by finding the experienced staff before you offer services that you may not be able to provide. You can hire an electrician who is already familiar with the large industrial equipment. Besides, you also need to search for subcontractors at the beginning who are able to work on-call every time when needed.

The second thing that you should do is to train and hire a cleaning crew. The crew has to be prepared for handling jobs like cleaning industrial curing ovens, fans and light fixtures, ductwork and exhaust systems, in addition to floors, offices, and restrooms. By cooperating with training company, you can be easily to train cleaning crew.

The third thing that you need to do is to invest in software program which can beneficially help you in managing your business and also giving you the ability in managing the schedules of maintenance for your clients. By offering this service to your customers, you will be able to take off all of the maintenance concerns from your clients while you can make yourself indispensable and securing the contract. Besides, you also need to search for suppliers that offer innovative cleaning products which can make the best use of your staff time as well as impress clients.

Disposing of Your Obsolete Equipment And Scrap Wisely

Whether it is at home or our work place, there is a need for us to clean up and dispose the things that we do not need anymore. Although some of them may still be in good condition, we cannot just have them stuck in the garage. It would be space consuming and it could just get older and rustier until it is no longer good to use. We also cannot just throw them away. It would be like throwing your savings or asset.

Our equipment and other office materials, whether they are old or new, being used or not, are our investments. We have spent money for them when we purchased them. Normally, if we have things that we no longer use, we just throw them away. But if they are expensive like the ones we use in the office, it would not be easy to just throw them away.

From our old things, our equipment and other office or business materials, we can actually recover the money that we have spent on them. It may not be the entire amount, but we will still be able to recover at least its partial cost.

Industrial surplus is a wise option to dispose our equipment and scrap. Industrial surplus is a businessman’s way of maximizing the value of his investment or asset. Instead of throwing away our equipment and scrap without getting anything from it, we can actually sell them to industrial surplus shops.

Almost all industrial surplus shops buy almost anything that they can still use or resell. They buy small things like scrap metal, iron, steel, saucers, cups, etc. They also buy bigger equipment like oven, range, lunch tables, computers, printers, espresso machines, table saw, welding machines, motor, heavy equipment, etc. Whether we have just one piece to sell or an entire plant facility, it would not be a problem because most industrial surplus shops are able to buy them.

Most industrial surplus shops arrange to purchase an entire plant facility from big companies or business establishments. They are also able to purchase a single piece from small time surplus sellers or homeowners who have things that they no longer need. They purchase them at a lower rate. Selling our equipment or scrap to industrial surplus shops give us profit from the things we no longer need or the things that we have already maximized using.

The money that we earn from selling our equipment or scrap can be used to purchase new things. It is a good decision to clean up and dispose the things we no longer use and replace them with better ones. But it is a wiser idea to dispose them by selling them to an industrial surplus shop to still be able to earn from them.

There is definitely no harm in extracting every amount of money that we could from our investment or asset. Our old things or equipment and scrap are our investment. We have spent money for them; we should also earn money from them. It is just reasonable that we have them sold to industrial surplus shops.

Industrial Safety Products – Keeping Your Facility, Equipment, and Your Employees Safe

What does it take to keep a facility safe? Industrial safety products include a huge array of safety products, from spill containment products to spill clean up products and many more.

However, since spill management products are members of such huge categories of their own, let’s focus on the kinds of safety products that protect from other mishaps, including bumps, scrapes, and other damage caused by collisions and similar incidents.

And preventing or ameliorating those kinds of damage requires a whole different category of products, many of them involving padding or creating some kind of barrier to keep equipment and physical structures safe. Of course, some of them can protect people as well.

Here are some of the main types of industrial safety products:

1) Bollards and posts

Bollards and posts are great for protecting equipment, physical structures, and even people from heavy equipment — and even regular vehicles.

In fact, bollards are among the products that have crossed over into non-industrial settings as well. And as you’d expect, entire lines of bollards have appeared that are designed to look attractive while still doing a great job of keeping machinery or cars away from sensitive areas.

2) Machine guards

Machine guards are a distant relative to bollards — they’re designed specifically to keep machines safe. Their shape is a bit different, but the idea is the same: keep heavy machinery and other equipment away from machines.

3) Bollard covers

While bollards are sturdy, they can take a lot of abuse. And in order to prevent too many scrapes and dents, you can get bollard covers and keep them looking good for years to come. In fact, once the bollard covers look a little ratty, you can simply replace them with new ones. Installation is a breeze since you simply pull the covers over the bollards.

4) Wall and Corner Protectors

The padding principle is also used in the case of wall and corner protectors. Vehicles and heavy machinery frequently bump onto walls and corners, and repairing those can get expensive.

Fortunately, wall and corner protectors provide a simple solution to that problem. Simply install them along critical areas, and they act like bumpers at bumper cars. Instead of the wall getting damaged, the wall or corner protectors get a scrape. Then again, they’re designed to take quite a beating, so they’ll look good for a long time before they have to be replaced.

Air Compressors for Your Industry

There are many devices that are useful in industry. One of them is compressors; compressors are devices that are designed to produce compressed air. Compressed air is very useful in industrial activities; if you look at insect spraying products, then you will find real examples of the use of compressed air. Air compressors can increase the pressure of a gas by lowering its volume. This tool is mechanically designed so that it can store and distribute a pressurized gas for certain purposes. On a smaller scale, this tool is often found in various workshops, tire patches, and vehicle washing places. But did you know that a compressor is also needed to meet large-scale needs such as in the industrial world?

In the steel construction industry, Industrial air compressors are applied to the sandblasting process, compressed air is used in blowing sand grains aimed at peeling impurities and rust on the steel surface. This process is intended to make the painting process go well. Whereas in the steel painting process, compressed air is used to blow the liquid paint. In the plastic bottle industry, compressed air is also used to blow plastic or aluminium to follow the shape of the mould. In this application, the compressed air used is high pressure. In a larger industry, such as a power plant, the presence of compressed air is vital. All industries both small and large industries require compressed air as an energy source. So, it cannot be denied that compressed air is very useful for industrial activities, almost 90% of industries use compressed air for various purposes.

Technological developments in this era allow for innovations in compressor products, one of which is reciprocating air compressors. This type of compressor is different from other compressors, especially in energy sources. Reciprocating air compressors do not use oil as an energy source but rather a crankshaft. The crankshaft functions as a modifier of the way of movement, from initially rotational form to a translational or straight movement back and forth. After the force is formed by the crankshaft, then the energy is channelled through the connecting rod to the piston rod through the crosshead. This distribution of energy serves to be able to withstand the load generated during the compression process. The connecting rod has a bent shape and has great strength. The construction of reciprocating air compressors is very sturdy, it also has the ability to work non-stop for hours to support hard work in all fields of industry.

To support the smooth operation of the industry, there are several things that must be considered before buying industrial air compressors, especially reciprocating air compressors. First, pay attention to the type of compressor you want. There are several types of reciprocating air compressors; they are single-stage compressors, two-stage compressors, and twin compressors. Next, you can pay attention to capacity and pressure. These two variables are the most important specifications in selecting reciprocating air compressors. To find out the capacity you need, just add air consumption from all the air tools you will use. Meanwhile, to find out the pressure you need double-check the specifications of the air tool that you plan to use.

Well, there are still many things that need to be considered to get reciprocating air compressors according to the needs of your industry. You need to consider horse power, electrical connection, noise level, tank size, compressed air filter, weight, duty cycle, etc. Some of those things might help you make a good decision to buy an industrial compressor.  

Introduction to Variable Frequency Drives (VFDs)

What are Variable Frequency Drives?

They are power conversion devices which convert fixed voltage and frequency to a variable voltage and frequency, controlling the speed of both elements that are used for power systems. Unlike, Tesla’s invention of the 3-phase AC motor, VFDs allow AC motors to run at different speeds. VFDs are also known as AC drives, adjustable frequency drives, or variable-speed drives. AC power can be converted to DC power-however, AC power is used for most appliances.

The Different Types

The three most common types of VFDs are: current source inversion (CSI), pulse-width modulation (PWM), and voltage source inversion (VSI). CSI VFDs are mostly used for industrial processing and power generation. They produce regenerative power. PWM VFDs encode messages into a pulsing system and control the rotation of electrical motors. They are cost-efficient and are often used in the industrial production because of their strong, energy-saving power source. VSI VFDs are often the least preferred because they have very little power. Many VSI VFDs are combined with PWM VFDs outputs for better power conversion.

Harmonics

VFDs are the main cause of polluted power systems. Harmonics, also known as fundamental frequency, is a theory that was developed by Allen Forte. He believed that any wave shape can be structured by sound waves. Harmonic frequency is harmful to power systems. Three-phase reactors act as a harmonic filter, reducing the harmonic pollution from high-frequency noise signals.

The Benefits

VFDs are not the only way to convert power to equipment, but they preserve the most energy out of all of the other power conversion methods. They control the amount of voltage speed and electric current received by electrical equipment. They can reduce the speed of voltage by up to 20 percent and energy costs by up to 50 percent. VFDs prevent equipment problems like motor burnout, excess torque, wear on motor and pumps, shaft damage, and powerline disturbances. They can control motor temperature without the use of different controllers.

VFDs are used to power anything from solar panels and agricultural equipment to computer hardware. One is used per appliance. The type used depends on how much power is required by the equipment.

Where to Get Them

They can be purchased through a wholesaler or distributor. There are companies that allow customers to build their own drive. If a business is operating several pieces of industrial equipment, they may want to contact a distributor for special pricing.

“Reduce costs, save energy, and preserve the life of industrial equipment and appliances by using variable frequency drives.”

Finding The Best Materials For Filtration Systems And Manufacturing Processes

Industrial operations and work processes that utilize poor quality materials can run into no end of problems, issues and complications. Finding and obtaining a better selection of material resources can ensure that manufacturers and other industrial operations are less likely to encounter issues that may interrupt day to day operations. Finding the best selection of absorbent materials and quality tile can make a real difference.

Water quality control and filtration is an essential part of numerous manufacturing processes. Water that is laden with contaminants can interfere with other aspects of manufacturing, decreasing the quality of end line products or resulting increased instances of equipment wear and damage. Sourcing a better selection of materials can ensure filtration systems are able to operate as effectively as possible.

Dealing with wastes, contaminants and other byproducts created during manufacturing efforts can be a much bigger challenge for those who lack access to the right resources. Tile, linings and materials that are able to absorb waste products quickly and efficiently can reduce the time and effort spent on cleanup. Investing in a better selection of material resources can greatly benefit waste management and disposal efforts.

Overlooking key materials or attempting to reduce operational costs by investing in options that may be of lesser quality can be a costly misstep. Industrial equipment and chemicals can cause serious harm to workplace environments, especially in settings where the proper protective materials may be absent or lacking. Utilizing durable high quality tile can be very beneficial.

With so many different retailers and materials suppliers to choose among, finding the right option can be a little tricky. Making an effort to learn more about the best materials and the suppliers can ensure that wiser and more effective purchases are made. Businesses that lack the insight needed to make educated purchases may find themselves at a real disadvantage.

The total cost of a materials purchase may not be the sole concern that must be addressed when acquiring new resources. The full range of products, tile options and choices available can be just as important as the total expense needed to make a purchase. Dealing with suppliers who can only offer a limited range of products and choices can quickly become a major issue.

Using the internet to learn more about the available materials, options and solutions that can be found can save a great deal of time and effort. Outlining different materials choices can be done more quickly and easily by those who possess more detailed information. Spending just a few moment to compare different options may be all that is required in order to find and make better purchases.

Supplying filtration systems and manufacturing operations with quality materials is never a concern that should be discounted. Investing in sandstone tiles that are of superior quality can make a considerable difference. The issues and problems associated with poor quality materials can often be far more substantial than many manufacturers might realize, and investing in lesser resources can increase the risk of quality issues that may impact end line products or cause damage to equipment and machinery.