Category Archives: Manufacturing Process

Radio Frequency Emissions From Used Industrial RF and Microwave Equipment

In today’s increasingly safety conscious work environment, it is important to maintain Radio Frequency (RF) emissions to the lowest values consistent with practical considerations for manufacturing.

Exposure Standards

At a minimum, users of industrial RF and Microwave equipment should adopt internal RF emission standards that are at least as stringent as current federal OSHA guidelines. Check your state OSHA regulations for their compliance standards.

For owners and operators of industrial RF welders, heat sealers and pre-heaters as well as Industrial Microwave ovens and Industrial Microwave dryers, the relevant federal OSHA regulation is currently:

(Standards – 29 CFR) Non-Ionizing Radiation. – 1910.97

Used Industrial RF and Microwave Equipment

Industrial radio frequency and industrial microwave equipment of recent and reputable manufacture will be designed and built to comply with current standards, however, older equipment or equipment purchased used will not likely have shielding that would comply with today’s standards.

Used equipment or equipment that has had its shielding removed or modified may function yet expose operators to RF energy levels many times current standards. RF levels on control panels and surrounding metal structures can be high enough to burn personnel if touched while the RF is in operation.

Inadequately shielded industrial radio frequency equipment or industrial microwave equipment frequently interferes with, and may even damage, nearby electronics, especially if those electronic devices are poorly designed.

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When purchasing used equipment, the buyer rarely has the expertise or the devices necessary to test and evaluate the equipment prior to purchase. To the untrained eye, a machine may appear to be well shielded. However, that shielding may be completely ineffective if improperly designed or applied. Frequently, 40+ years old equipment will be retro-fitted with “shielding” to increase its saleability.

It should be noted that purchasing older equipment and retro-fitting it with effective shielding frequently costs as much as new equipment.

New Industrial RF or Microwave Equipment

New equipment emits a fraction of the RF energy that similar equipment did just a decade ago. Even so, the best designed and built equipment still requires maintenance.

Industrial RF and industrial microwave equipment is no exception. They are both electronic and mechanical devices and proper care is required. Proper maintenance of shielding, ground returns and neutralization is essential to prevent any degradation in performance, which could result in non-compliance. Maintenance programs should be coordinated with the manufacturer. A regular program of RF emissions testing will determine the effectiveness of maintenance and adjustments to shielding.

Users may purchase RF Survey / Industrial Compliance meters to check their equipment for leakage or may hire outside services to conduct regular surveys.

In order to maintain peak performance and minimum emissions, repair services should only be performed by a qualified industrial RF or industrial microwave service technician.

Several Uses of an Industrial Pressure Washer

An industrial pressure washer is one of the most powerful and efficient cleaning machines presently available. These machines offer unmatched output pressure levels and temperatures. Some of the latest models provide output pressure levels as high as 8000 psi and output temperatures as high as 330°F.

However, industrial pressure washing machines are not just about cleaning power. They are specialized equipment for particular cleaning tasks. For example, you can find low flow pressure washing equipment for auto detailing and high pressure washers for heavy-duty industrial degreasing.

This article deals with various uses of industrial pressure washing machines and specifications of most suitable machines for the task.

Heavy-Duty Degreasing

Degreasing is perhaps the toughest of all cleaning tasks. It requires powerful cleaning machines. A pressure washer with more than 3000 psi is an essential prerequisite for carrying out this task. The higher the output pressure of the machine, the more efficient and quicker the cleaning process will be.

High pressure washers carry out industrial degreasing tasks by pumping their output onto industrial equipment and factory floors to blast away grease, dirt, oil stains, and dust present.

Graffiti Removal

Graffiti removal is another cleaning task tailor-made for pressure washing equipment. For graffiti removal, one does not require an extremely powerful machine suitable for degreasing. The output pressure level of the machine can stay inside the 3000 psi mark.

The mode of working is the same, though. The output of the machine washes away all the markings and graffiti from the walls. For outdoor cleaning of walls, a hot water pressure washer powered by a combustion engine is the best choice. Gasoline, diesel, or propane can be used as fuel.

Water runoff is a problem when cleaning outdoor locations. Cleaning workers must ensure that the place has sufficient drainage facilities. It would be better to use industrial pressure washer machines with low flow rates in such situations. Normally, flow rate increases as output pressure increases. However, there are specially made machines that have low flow rates and reasonably high output pressure.

Hard Surface Cleaning

Hot water pressure washing machines are suitable for regular hard surface cleaning tasks such as cleaning floors and metal surfaces. These machines are used for various hard surface cleaning tasks in almost all commercial buildings, ranging from educational institutions to hotels and restaurants.

For indoor cleaning, an electric pressure cleaner is the most suitable choice. These machines work efficiently and without much noise. And, unlike machines that burn fossil fuels, electric pressure washing machines do not produce combustion exhaust, which increases the humidity within indoor areas.

Auto Detailing

Pressure washing machines are used for cleaning automobiles as well. One thing to ensure is that the machine does not have an output pressure level exceeding 1500 psi. The flow rate also needs to be low. Otherwise, water run-off could cause extreme fines.

There are specially made industrial high pressure washer models for auto detailing. These machines have modest output pressure levels, low flow rates, and high output temperatures. Portable machines are best suited for large-scale auto detailing.

Material Handling Equipment: Increase Efficiency and Reduce Fatalities

A majority of all industrial occupations involve overexertion that invariably leads to accidents and hazards. Handling and storing materials in different industries involve diverse operations such as hoisting tons of steel with a crane; driving a truck loaded with concrete blocks; carrying bags or materials manually; and stacking palletized bricks or other materials such as drums, barrels, kegs, and lumber. A survey reveals that an estimated 30 percent of the workforce is exposed to the hazard of lifting everyday. Materials handling equipment are an essential solution for reducing the risk of physical injuries for employees at work place.

Manual material handling implies unaided moving of objects, which often leads to twisted and awkward postures resulting in musculoskeletal disorders. Moreover, with the increase in the female population at workplaces and a generally older workforce, risk of injuries due to manual material handling has certainly increased. Having the right material handling equipment has become essential for a smooth and efficient workflow and high productivity.

Material Handling Equipment can be custom built in any shape or form to suit any application. Material handling equipment is used to transport, stack, recover and feed bulk materials. The concept of material handling equipment is to provide bulk material handling solutions to industries worldwide. Rollers, belts and chains are among the items that can be incorporated into a custom-built piece of material handling equipment. A variety of hydraulic and electric drives are also available. Every piece of equipment is ruggedly constructed for many years of operation.

The perfect choice of material handling equipment and good design of the material handling system and facility layout can increase productivity and reduce investments and operations’ costs. When deciding what material handling equipment to use, it is important to take into account the general characteristics of the equipment types available in the market.

Among the major materials handling equipment are Conveyors, Stackers, Reclaimers and Hoppers. Conveyors often referred to as conveyor belts are made of two end pulleys with a continuous loop of rotating material feeding through them. Conveyors are used to transport materials such as coal, ores and grains. Stackers are another form of material handling equipment used to stack bulk material onto a stockpile. Reclaimers work closely with stackers. Reclaimers are used to recover bulk material that has been placed in a stockpile. Hoppers are also a type of material handling equipment. Hoppers help to feed bulk materials into other machines.

Material handling equipment is undoubtedly the best solution to improve productivity while reducing the potential of workplace injury. Versatility, reliability, state-of-the-art technology and superior execution are making modern material handling equipment an utmost necessity for a variety of industries. Reduce the total amount of required manual material handling and minimize the hazards associated with these activities by creating a unified material handling system making the right material handling equipment selection. Reduce costs and improve efficiency in industrial material handling by providing the perfect selection of material handling equipment.

Different Types Of Industrial Equipment Available At The Construction Site

Industrial equipment has an important role in order to maintain a good business. Like a plumber is incomplete without his tools similarly the construction site is incomplete without the equipment.

These Are Following Devices Which Are Used At The Construction Site:-

  • A Pan Mixer is a device which is used to make a mixture of concrete, sand, cement, etc. The device is used at the construction site to prepare the mixture. The mixture is further used to make buildings, roads, bridges at the construction site. It is a kind of durable and reliable asset which cannot be replaced every third day so that it is essential to buy the equipment wisely. It is energy efficient product which is way better than the manual methods for preparing the concrete mixture. The machine is available in various sizes from which you can choose the product compatible with the size of the construction site.
  • A Brick Cutting Machine is used to cut through stone, concrete, and bricks effortlessly while keeping the edges of the material fine. The machine works excellently which offers two sizes to cut the bricks. It is an economic solution to cut the stones without any mistake and in two sizes. It works on less power consumption and provides great performance in the combination of less time and easy operation. It works wonders on Floor Tiles, Mosare Tiles, Ceramic Tiles, Furnace Brick, and Refractory Brick. The machines cut all types of the tiles precisely and the machine is long lasting.
  • A Guniting Machine is also known as the dry-gunned concrete machine. The machine is used widely at the construction site to form a thin wall of concrete. The dry concrete is enough damp to stay at the place and doesn’t drip down alike the wet mixture. It is most widely used in the construction processes to make a thin wall of concrete as in spray application of the mixture. The machine has a good feature to adjust the water adjusting itself which keep the mixture enough consistent to stay in the place. The machine requires air pressure to transfer the mixture with the help of a hose pipe. It also has a feature of saving option, which is used to save the remaining concrete mix for later application. When the dry mixture is applied on the surface, it hardens with time on curing which is another added feature of this device. The application of the mix is smooth enough to avoid any shrinkage or cracks on the surface.

What to Look for When Buying Surplus Industrial Electrical Equipment

At the present time, all of our activities are becoming dependent on modern technology. We cannot even think of our daily life without the use of modern electrical equipment and many industries are no exception to this fact. Industrial electrical equipments are the key instruments for any sort of industry to carry on their business. Therefore, the importance of industrial electrical equipment cannot be overlooked. Throughout the day, we need the assistance of electrical appliances in whatever we are doing in our office or home or even on the road.

Industrial electrical appliances are a must for continuing any industry. The outcome or production of any industry depends on the efficiency of the equipment of that company. This is the reason why an entrepreneur needs to make it sure that all of their electrical equipment are working appropriately and adeptly. Not all the necessary industrial electrical equipments are cheap as many of them are expensive. Therefore, sometimes it becomes difficult for some entrepreneurs to buy all brand new machinery. A good solution to this difficulty is to buy surplus equipment. There are many surplus stores that offer used industrial electrical equipment of a good quality at affordable and reasonable prices. Surplus equipments are usually the excess equipments that are sold by other companies. Most of the companies sell these types of machinery because they do not need those anymore as they have finished the task or they have bought an updated one. Therefore, most of the surplus industrial electrical appliances are in a good condition. Almost all sorts of electrical equipment are found in the surplus stores with a wide range of variety and, therefore, there are options to find out a suitable choice for any particular company.

A number of surplus stores provide some additional services for their clients that help their customers to have a decision. As an example, some stores provide transportation facilities to deliver the purchased equipment in the desired place, and this may incur a slight additional fee.

Buying used industrial electrical equipment can be a wise and beneficial decision in many occasions. As there are lots of surplus stores and a wide range of products available, the buyers have the opportunity to justify both the quality and price. The buyers just need to be careful to find out the best equipment for them by considering their budget and necessity. The buyers ought to find a good and reputed surplus store around them and look for their desired equipment there.

Alongside this, they should learn about the features of the particular items they are going to buy so that they can check those features before buying any equipment.

So, it may be said that having surplus industrial electrical equipment is not a bad idea and sometimes it is even a fruitful and beneficial idea for the entrepreneurs as it saves money. The only important fact regarding purchasing any used equipment is to find out the most appropriate machine that is in good quality.

Reverse Osmosis: Industrial Applications – Not Just for Drinking Water

Reverse osmosis equipment has been used for many years to purify drinking water. It is used all over the world to desalinate seawater and bring fresh water to those with limited or no access to it. There are even household versions of reverse osmosis equipment to purify well water before it’s fed into the ice maker, for example. More recently, this technology is being used in industrial facilities to recycle the wastewater from manufacturing processes.

Reverse osmosis equipment facilitates the natural osmosis process in reverse. Osmosis occurs when a less concentrated saline solution is drawn to the higher concentrated saline solution. For example, a flower’s roots absorb water from the ground through osmosis. In reverse osmosis equipment, a semi-permeable membrane separates the higher concentrated water from the lower concentrated water. A little pressure is applied to the higher concentrated water, forcing it to flow through the membrane, where the salts and other particles become trapped. The result on the other side of the membrane is desalinated and filtered water.

The same reverse osmosis equipment has been scaled down for use in industrial facilities. Industrial reverse osmosis equipment uses a much higher pressure than desalination equipment, operating at 800 and 1,200 psi. Desalination equipment operates between 200 and 400psi. Because of the higher pressure, the industrial reverse osmosis equipment can treat water with up to 35,000 ppm of total dissolved solids (TDS) while the desalination equipment treats water with TDS up to 1,500 ppm. This allows the industrial equipment to remove most any dissolved solid found in wastewater, such as heavy metals.

The effluent quality exceeds discharge permit limits and is ideal for reuse. It is being used to recycle industrial wastewater at a rate of 75% to 95%, instead of treating and discharging. The purity of the effluent can even be adjusted, depending upon what the manufacturing process requires. For example, electronics manufacturers require high purity water.

The disadvantage of industrial RO equipment is the rate at which membranes can become fouled. Replacing fouled membranes is expensive and requires the unit to be shut down. That’s where pretreatment comes into play. With the right physical/chemical pretreatment process upstream, the life of the membranes inside the unit will be extended greatly. Cleaning membranes regularly can also extend their life.

It is no longer just a treatment for drinking water. It enables manufacturers to conserve water in innovative ways by recycling their wastewater. A Manufacturer in Texas is using industrial reverse osmosis equipment to recycle both their industrial wastewater and the facility’s sanitary water for reuse in their manufacturing process.

Cummins Tools – A Leading Designer of Highly Efficient and Durable Industrial Tools

Cummins Industrial Tools is without a doubt one of the leading designers of high quality tools and industrial equipment today. For more than 30 years of fruitful service, it has already several franchises in the U.S., more specifically in the progressive Midwest states of Illinois, Missouri, and Kansas. Aside from the quality, many people like Cummins Tools because of its affordability. Today, these products are widely available on the Internet, making things much easier especially for online consumers.

Through the years, Cummins Tools has vastly improved its product offerings, which now include automotive mechanic tools, shop equipment, and garden equipment. Furthermore, it has also entered the market for home equipment as well as air-powered tools. It also produces different types of cordless tools, power tools, and multipurpose hand tools. Aside from its very own tools, Cummins Tools also sell other high quality brands such as Coleman, Ridgid, Ryobi, and DeWalt.

Cummins Tools guarantees total customer satisfaction by making its products highly dependable, durable, and safe for everybody’s use. Simultaneously, its products come with limited warranties for certain items, while other products may have their warranty plans extended. Compared to other leading tool manufacturers, its products are significantly lower in terms of prices, while maintaining the high quality as well as the durability of all its merchandises.

Super Bay Cast Reel Cummins Tools for Reels Rods Line

Cummins Tools has released the Super Bay Cast Reel Cummins Tools for Reels Rods Line, which is one of its most impressive tools specifically designed for fishing. This particular product comes with a wooden knob, stainless steel ball bearings, and an aluminum spool. Furthermore, many people also love this item because of its balancing system, flip-up hood, and magnetic cast control system.

Cummins Pro Industrial Tools Air Impact and Ratchet Set

Cummins Tools has also launched the Cummins Pro Industrial Tools Air Impact and Ratchet Set, which comes with various accessories and a durable case. The items included in this set have mechanical prints, long nose air hookups, and short nose air hookups. Impact socket sizes include 11-millimeter, 12-millimeter, and up to 17-millimeter sockets. Its price stands somewhere around $20.50 only.

0029 Cummins Tools Drop Forged 7-Piece Pipe Wrench Set

The items included in the 0029 Cummins Tools Drop Forged 7-Piece Pipe Wrench Set are all drop forged, thus ensuring efficiency, durability, and superior strength for longer use. Equipped with handle grips, these Cummins Tools come in different sizes including an 8-inch, 10-inch, as well as 12-inch wrenches for different uses. Bigger wrenches measuring 14 inches and 18 inches are also part of this special tool set, with an average price of somewhere around $19.99.

Cummins Industrial Tools Ratchet Bar Clamps

Cummins Tools has another impressive product line comprised of special ratchet bar clamps, with six different items included. These tools are generally described as lightweight, durable, and strong. This special clamp set features nylon fiber-filled jaws, which add more to the efficiency of the product. Furthermore, this specific item has quick release action, which makes it easier and highly convenient to use for both professional handymen as well as ordinary repair people. The average price for these easy-to-use tools is set somewhere around $10.

6 Tips to Help You Buy the Right Equipment for Your Business

If you want to be competitive in the business world, know that you have to invest in the right equipment. It’s important that you consider the pros and cons when buying industrial machinery or equipment. At times, investing in new equipment is not a good idea. So, it’s better to rent or release in order to save money and get the job done. Given below are a few tips that can help you make the right choice.

1. Consider your Objectives

First of all, it’s a good idea to consider your objectives. What do you want to do? Do you want to boost productivity, beat your competitors or do an upgrade? Make sure you answer these questions before making your move. Don’t make this decision based on aggressive marketing campaigns only.

2. Consult a Professional

Based on your investment scale, we suggest that you consult a good consultant to get the best deal. At first, you may want to consider some primary factors like current resources, employees and capacity. Ideally, you should perform a cost-benefit analysis in order to justify your purchase by considering the pros and cons.

3. Be Innovative

Nowadays, if you try to be innovative, you can get closer to success. What you need to do is respond to the change creatively. One way of doing so is by getting brand new technology and equipment for the purpose of boosting your efficiency.

New equipment can help you make your operations streamlined. This is important to improve your products and services to focus on the niche market.

4. Consider the Overall Operational Needs

Although you can make isolated purchases, it’s better to consider the overall operational needs of your business. If you don’t have a long term plan, the short-term purchases can cost you a lot more money.

With the help of an external consultant, you can review your operational processes. Based on this review, the professional can help you put together a solid plan to make your business operations more efficient.

5. Shop Around

With the help of the Internet, you can check out different equipment companies from the comfort of your home. Aside from this, you can try newsletters and attend trade shows as well. For further info, you can get in touch with industry associations. Remember: it is always a great idea to shop around.

6. Consider the Safety of your Employees

In a safe and healthy environment, your employees can perform better, which means their productivity will go up. If your equipment is safe, your employees can perform better.

The office equipment should also be designed ergonomically in order to prevent the risk of injury. As a matter of fact, the safety of your employees should be your number one priority when making important business decisions.

In short, if you are going to buy industrial equipment, we suggest that you follow the tips given above. With the help of these tips, it will be a lot easier for you to prevent bad investment decisions. Hopefully, you will find this guide helpful.

Five Different Industrial Coatings to Increase the Life-Cycle of Equipment

Industrial equipment is put through stress that the common person cannot imagine. Not only is the equipment used unlike anything in the home, it is often exposed to elements that would destroy household products. For this very reason, there are coatings used to protect and extend the life of the equipment. Without these coatings, some equipment would be rendered useless in just a few months, or even weeks in extreme circumstances.

Nedox- this coating is meant to protect most metals. It has a hardening effect on metals and aids in the resistance of damage created by acids, chemicals, and corrosion. In addition to resisting corrosion, this coating is self-lubricating, resulting in aiding the equipment to have a longer lifespan. It usually makes the material easier to clean and it will not chip or flake under extreme conditions. It can withstand temperatures ranging from -250 degrees Fahrenheit to 550 degrees Fahrenheit.

Plasmadize- this coating is used in many cases where the equipment is being restored. This coating offers the flexibility of being able to be applied in either a thin or thick coating. It has been known to perform at temperatures up to 1,300 degrees Fahrenheit. It offers a quality alternative to many other types of coating. The coating is not susceptible to inorganic or organic compounds other than hydrochloric and sulfuric acids.

Hi-T-Lube- this coating is known to decrease friction significantly. Changes in temperature rarely if ever affect the coatings ability to adhere to metal. Testing has shown that this coating can withstand a.001″ thick salt spray for as long as 200 hours. Like Nedox, it is a self-lubricating, meaning its promotes an extended lifespan of the equipment on which it is used, resulting in a lower capital investment for new equipment.

Dynaloy- this coating often serves as an alternative to flash chrome and THDC. This is ideal for high-friction atmospheres as it reduces both friction and wear on the equipment. It is compatible with both non-ferrous and ferrous metals and performs in temperatures ranging from 399 degrees Fahrenheit to 1,699 degrees Fahrenheit.

Goldenedge- this coating generally serves to protect cutting equipment, allowing it to keep its edge up to 20 times longer than without the coating. The coating also protects equipment against alkalis and acids. It can be used for any type of cutting surface or shape without restrictions. This is recommended for any cutting equipment used under stressful circumstances for long periods of time.

Industrial Mixer: Essential Mixing and Blending Equipment

Industrial mixer is a modern machine that mixes different materials and components to create the desired paste, solution, or mixture. It is used in popular industries involving chemicals, food, and drugs. Vital parts of this equipment are blades of different grades that produce mixtures of different levels of homogeneity.

Modern mixers perform industrial and chemical processes; like dry blending, paste mixing of viscous products, and emulsifying and homogenizing purposes. When it comes to scale, they are available from laboratory level to mass-production capacity.

Advantages of using Industrial Mixers

1. Work at the precise temperature and pressure

A major advantage of these industrial devices is that they mix and produce solutions while attaining the necessary temperature and pressure. Correct temperature is attained because of the presence of built-in heating systems.

2. Possess built-in features and options

Important options and features are also present in modern mixers, such as electric or pneumatic systems, CIP, spray nozzles, PLC systems. They are equipped with either hydraulic or electronic mechanism that ensures smooth start-and-stop operation.

3. Assure continuous mixing operation

Especially in the case of the latest models, mixing operations are done smoothly and continuously. Typical mixing equipment that produces smooth and consistent mixture is the Continuous Processor. With this machine, all ingredients are correctly measured and metered, with the desired solution being produced at the end of the process.

Most industries opt for machines that perform continuous mixing mainly for the following reasons; low consumption of electricity, greater control of operation, wider versatility, among many others. Another widely used continuous mixer is the twin-screw processor. This equipment has the capacity to deal with high mixture viscosity.

Different types of industrial mixers

1. Planetary mixer

Planetary type is used in mixing various commercial and industrial products such as food items, pharmaceutical products, adhesives, plastic, and pigments. Industries that require mixture of viscous-paste consistency achieved within a vacuum condition utilize this type of mixer. Paste production capacity varies, ranging from less than a pint to a maximum of 750 gallons.

2. Static mixer

This type of mixer, as the name implies, does not move. It possesses no movable components. The static type utilizes a specific chemical property of materials that’s necessary for mixing without the use of any pressure or force. Basically, as fluids are mixed in the machine, the right amount of air pressure is sealed within the unit. In effect, it creates a contained system that produces specific amount of pressure necessary in an environment. Such air pressure forces components and fluids to move and mix inside the machine.

Static mixers are used in gas refining and energy production, creation of fibers, blending of different chemical fluids, and proper management and disposal of wastewater materials.

3. High Viscosity Paste Mixer

A common industrial mixer is the high-viscosity paste mixer, which effectively combines solid and liquid materials. The end-product can be as little as a hundred thousand centipoise or as voluminous as a few million centipoise. Two important processes that involve this machine are vacuum and jacket, both of which are necessary steps in removing existing air and controlling the overall temperature of the mixture.