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Food & Beverage Industry – How to Specify Industrial Water Filtration Equipment in the Food Industry

Water filtration applications in a Food and Beverage facility

In a typical Food and Beverage facility there are many different water and process applications, each demanding its own specific level of water purity. The presence, flows and purity of each of these streams is driven by the Food and Beverage plant design, e.g. canning, dry-goods, soft-drink, brewery.

These can include:

  • Pre-treatment of well, surface or city water
  • Boiler water treatment
  • Condensate treatment
  • Process water treatment
  • Cleaning and sterilization service water
  • Hygiene Services
  • Waste water disposal.

Regardless of the application, there is a good chance that some type of industrial water filtration will be required in order for the Food and Beverage application to operate at its peak efficiency.  

Defining the Types of Water Filtration Systems

Water filtration options can be divided into two major categories, based upon the filtering media used

  • granular and
  • membrane.

Granular water filtration has been used for many decades in the Food and Beverage Industry, and will be familiar to most. Examples of granular media filtration include sand filters; activated carbon filters for taste, odor, and chlorine removal; anthracite filters; and fine garnet filters.

These types of filters can remove suspended particles down to about 10 microns in diameter (1 micron = 10-6 meters). With the use of certain coagulant or flocculation polymers fed prior to these filters (fed as filter aids), some success has been seen in the removal of particles down to almost 1 micron.

The spacing between the discrete filtering media particles serves as the pores. Suspended solids trapped out by these filters will be collected on top of the filtration media bed, or within the pores.

Membrane water filtration uses membranes to remove suspended particles. Unlike granular filters, the membranes are designed with pores and are capable of removing much smaller particles. The ultimate membrane filtration is reverse osmosis (RO), where dissolved solids (metal ions) can be removed. This is not really a filtration mechanism in the truest sense of the words, as the semi-permeable membranes used in RO do not have pores. It is more properly thought of as a demineralization mechanism.

Membrane water filtration is best characterized by the size range of the filterable particles, as follows:

  1. Microfiltration (MF) can include woven or wound depth-type cartridge filters, or true membrane filters. Can remove particles from about 0.1 micron to over 1 micron.
  2. Ultrafiltration (UF) can remove particles from below 0.01 microns to over 0.1 microns. Can remove some large molecular weight organic dissolved material.
  3. Nanofiltration (NF) can remove particles from below 0.001 microns to 0.01 microns. Can remove smaller molecular weight organics.
  4. RO can remove particles from 0.0001 microns to 0.001 microns. Can also remove DISSOLVED IONIC SOLIDS.

Disposing of Your Obsolete Equipment And Scrap Wisely

Whether it is at home or our work place, there is a need for us to clean up and dispose the things that we do not need anymore. Although some of them may still be in good condition, we cannot just have them stuck in the garage. It would be space consuming and it could just get older and rustier until it is no longer good to use. We also cannot just throw them away. It would be like throwing your savings or asset.

Our equipment and other office materials, whether they are old or new, being used or not, are our investments. We have spent money for them when we purchased them. Normally, if we have things that we no longer use, we just throw them away. But if they are expensive like the ones we use in the office, it would not be easy to just throw them away.

From our old things, our equipment and other office or business materials, we can actually recover the money that we have spent on them. It may not be the entire amount, but we will still be able to recover at least its partial cost.

Industrial surplus is a wise option to dispose our equipment and scrap. Industrial surplus is a businessman’s way of maximizing the value of his investment or asset. Instead of throwing away our equipment and scrap without getting anything from it, we can actually sell them to industrial surplus shops.

Almost all industrial surplus shops buy almost anything that they can still use or resell. They buy small things like scrap metal, iron, steel, saucers, cups, etc. They also buy bigger equipment like oven, range, lunch tables, computers, printers, espresso machines, table saw, welding machines, motor, heavy equipment, etc. Whether we have just one piece to sell or an entire plant facility, it would not be a problem because most industrial surplus shops are able to buy them.

Most industrial surplus shops arrange to purchase an entire plant facility from big companies or business establishments. They are also able to purchase a single piece from small time surplus sellers or homeowners who have things that they no longer need. They purchase them at a lower rate. Selling our equipment or scrap to industrial surplus shops give us profit from the things we no longer need or the things that we have already maximized using.

The money that we earn from selling our equipment or scrap can be used to purchase new things. It is a good decision to clean up and dispose the things we no longer use and replace them with better ones. But it is a wiser idea to dispose them by selling them to an industrial surplus shop to still be able to earn from them.

There is definitely no harm in extracting every amount of money that we could from our investment or asset. Our old things or equipment and scrap are our investment. We have spent money for them; we should also earn money from them. It is just reasonable that we have them sold to industrial surplus shops.

Industrial Safety Products – Keeping Your Facility, Equipment, and Your Employees Safe

What does it take to keep a facility safe? Industrial safety products include a huge array of safety products, from spill containment products to spill clean up products and many more.

However, since spill management products are members of such huge categories of their own, let’s focus on the kinds of safety products that protect from other mishaps, including bumps, scrapes, and other damage caused by collisions and similar incidents.

And preventing or ameliorating those kinds of damage requires a whole different category of products, many of them involving padding or creating some kind of barrier to keep equipment and physical structures safe. Of course, some of them can protect people as well.

Here are some of the main types of industrial safety products:

1) Bollards and posts

Bollards and posts are great for protecting equipment, physical structures, and even people from heavy equipment — and even regular vehicles.

In fact, bollards are among the products that have crossed over into non-industrial settings as well. And as you’d expect, entire lines of bollards have appeared that are designed to look attractive while still doing a great job of keeping machinery or cars away from sensitive areas.

2) Machine guards

Machine guards are a distant relative to bollards — they’re designed specifically to keep machines safe. Their shape is a bit different, but the idea is the same: keep heavy machinery and other equipment away from machines.

3) Bollard covers

While bollards are sturdy, they can take a lot of abuse. And in order to prevent too many scrapes and dents, you can get bollard covers and keep them looking good for years to come. In fact, once the bollard covers look a little ratty, you can simply replace them with new ones. Installation is a breeze since you simply pull the covers over the bollards.

4) Wall and Corner Protectors

The padding principle is also used in the case of wall and corner protectors. Vehicles and heavy machinery frequently bump onto walls and corners, and repairing those can get expensive.

Fortunately, wall and corner protectors provide a simple solution to that problem. Simply install them along critical areas, and they act like bumpers at bumper cars. Instead of the wall getting damaged, the wall or corner protectors get a scrape. Then again, they’re designed to take quite a beating, so they’ll look good for a long time before they have to be replaced.

Radio Frequency Emissions From Used Industrial RF and Microwave Equipment

In today’s increasingly safety conscious work environment, it is important to maintain Radio Frequency (RF) emissions to the lowest values consistent with practical considerations for manufacturing.

Exposure Standards

At a minimum, users of industrial RF and Microwave equipment should adopt internal RF emission standards that are at least as stringent as current federal OSHA guidelines. Check your state OSHA regulations for their compliance standards.

For owners and operators of industrial RF welders, heat sealers and pre-heaters as well as Industrial Microwave ovens and Industrial Microwave dryers, the relevant federal OSHA regulation is currently:

(Standards – 29 CFR) Non-Ionizing Radiation. – 1910.97

Used Industrial RF and Microwave Equipment

Industrial radio frequency and industrial microwave equipment of recent and reputable manufacture will be designed and built to comply with current standards, however, older equipment or equipment purchased used will not likely have shielding that would comply with today’s standards.

Used equipment or equipment that has had its shielding removed or modified may function yet expose operators to RF energy levels many times current standards. RF levels on control panels and surrounding metal structures can be high enough to burn personnel if touched while the RF is in operation.

Inadequately shielded industrial radio frequency equipment or industrial microwave equipment frequently interferes with, and may even damage, nearby electronics, especially if those electronic devices are poorly designed.

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When purchasing used equipment, the buyer rarely has the expertise or the devices necessary to test and evaluate the equipment prior to purchase. To the untrained eye, a machine may appear to be well shielded. However, that shielding may be completely ineffective if improperly designed or applied. Frequently, 40+ years old equipment will be retro-fitted with “shielding” to increase its saleability.

It should be noted that purchasing older equipment and retro-fitting it with effective shielding frequently costs as much as new equipment.

New Industrial RF or Microwave Equipment

New equipment emits a fraction of the RF energy that similar equipment did just a decade ago. Even so, the best designed and built equipment still requires maintenance.

Industrial RF and industrial microwave equipment is no exception. They are both electronic and mechanical devices and proper care is required. Proper maintenance of shielding, ground returns and neutralization is essential to prevent any degradation in performance, which could result in non-compliance. Maintenance programs should be coordinated with the manufacturer. A regular program of RF emissions testing will determine the effectiveness of maintenance and adjustments to shielding.

Users may purchase RF Survey / Industrial Compliance meters to check their equipment for leakage or may hire outside services to conduct regular surveys.

In order to maintain peak performance and minimum emissions, repair services should only be performed by a qualified industrial RF or industrial microwave service technician.

Material Handling Equipment: Increase Efficiency and Reduce Fatalities

A majority of all industrial occupations involve overexertion that invariably leads to accidents and hazards. Handling and storing materials in different industries involve diverse operations such as hoisting tons of steel with a crane; driving a truck loaded with concrete blocks; carrying bags or materials manually; and stacking palletized bricks or other materials such as drums, barrels, kegs, and lumber. A survey reveals that an estimated 30 percent of the workforce is exposed to the hazard of lifting everyday. Materials handling equipment are an essential solution for reducing the risk of physical injuries for employees at work place.

Manual material handling implies unaided moving of objects, which often leads to twisted and awkward postures resulting in musculoskeletal disorders. Moreover, with the increase in the female population at workplaces and a generally older workforce, risk of injuries due to manual material handling has certainly increased. Having the right material handling equipment has become essential for a smooth and efficient workflow and high productivity.

Material Handling Equipment can be custom built in any shape or form to suit any application. Material handling equipment is used to transport, stack, recover and feed bulk materials. The concept of material handling equipment is to provide bulk material handling solutions to industries worldwide. Rollers, belts and chains are among the items that can be incorporated into a custom-built piece of material handling equipment. A variety of hydraulic and electric drives are also available. Every piece of equipment is ruggedly constructed for many years of operation.

The perfect choice of material handling equipment and good design of the material handling system and facility layout can increase productivity and reduce investments and operations’ costs. When deciding what material handling equipment to use, it is important to take into account the general characteristics of the equipment types available in the market.

Among the major materials handling equipment are Conveyors, Stackers, Reclaimers and Hoppers. Conveyors often referred to as conveyor belts are made of two end pulleys with a continuous loop of rotating material feeding through them. Conveyors are used to transport materials such as coal, ores and grains. Stackers are another form of material handling equipment used to stack bulk material onto a stockpile. Reclaimers work closely with stackers. Reclaimers are used to recover bulk material that has been placed in a stockpile. Hoppers are also a type of material handling equipment. Hoppers help to feed bulk materials into other machines.

Material handling equipment is undoubtedly the best solution to improve productivity while reducing the potential of workplace injury. Versatility, reliability, state-of-the-art technology and superior execution are making modern material handling equipment an utmost necessity for a variety of industries. Reduce the total amount of required manual material handling and minimize the hazards associated with these activities by creating a unified material handling system making the right material handling equipment selection. Reduce costs and improve efficiency in industrial material handling by providing the perfect selection of material handling equipment.

Different Types Of Industrial Equipment Available At The Construction Site

Industrial equipment has an important role in order to maintain a good business. Like a plumber is incomplete without his tools similarly the construction site is incomplete without the equipment.

These Are Following Devices Which Are Used At The Construction Site:-

  • A Pan Mixer is a device which is used to make a mixture of concrete, sand, cement, etc. The device is used at the construction site to prepare the mixture. The mixture is further used to make buildings, roads, bridges at the construction site. It is a kind of durable and reliable asset which cannot be replaced every third day so that it is essential to buy the equipment wisely. It is energy efficient product which is way better than the manual methods for preparing the concrete mixture. The machine is available in various sizes from which you can choose the product compatible with the size of the construction site.
  • A Brick Cutting Machine is used to cut through stone, concrete, and bricks effortlessly while keeping the edges of the material fine. The machine works excellently which offers two sizes to cut the bricks. It is an economic solution to cut the stones without any mistake and in two sizes. It works on less power consumption and provides great performance in the combination of less time and easy operation. It works wonders on Floor Tiles, Mosare Tiles, Ceramic Tiles, Furnace Brick, and Refractory Brick. The machines cut all types of the tiles precisely and the machine is long lasting.
  • A Guniting Machine is also known as the dry-gunned concrete machine. The machine is used widely at the construction site to form a thin wall of concrete. The dry concrete is enough damp to stay at the place and doesn’t drip down alike the wet mixture. It is most widely used in the construction processes to make a thin wall of concrete as in spray application of the mixture. The machine has a good feature to adjust the water adjusting itself which keep the mixture enough consistent to stay in the place. The machine requires air pressure to transfer the mixture with the help of a hose pipe. It also has a feature of saving option, which is used to save the remaining concrete mix for later application. When the dry mixture is applied on the surface, it hardens with time on curing which is another added feature of this device. The application of the mix is smooth enough to avoid any shrinkage or cracks on the surface.

What to Look for When Buying Surplus Industrial Electrical Equipment

At the present time, all of our activities are becoming dependent on modern technology. We cannot even think of our daily life without the use of modern electrical equipment and many industries are no exception to this fact. Industrial electrical equipments are the key instruments for any sort of industry to carry on their business. Therefore, the importance of industrial electrical equipment cannot be overlooked. Throughout the day, we need the assistance of electrical appliances in whatever we are doing in our office or home or even on the road.

Industrial electrical appliances are a must for continuing any industry. The outcome or production of any industry depends on the efficiency of the equipment of that company. This is the reason why an entrepreneur needs to make it sure that all of their electrical equipment are working appropriately and adeptly. Not all the necessary industrial electrical equipments are cheap as many of them are expensive. Therefore, sometimes it becomes difficult for some entrepreneurs to buy all brand new machinery. A good solution to this difficulty is to buy surplus equipment. There are many surplus stores that offer used industrial electrical equipment of a good quality at affordable and reasonable prices. Surplus equipments are usually the excess equipments that are sold by other companies. Most of the companies sell these types of machinery because they do not need those anymore as they have finished the task or they have bought an updated one. Therefore, most of the surplus industrial electrical appliances are in a good condition. Almost all sorts of electrical equipment are found in the surplus stores with a wide range of variety and, therefore, there are options to find out a suitable choice for any particular company.

A number of surplus stores provide some additional services for their clients that help their customers to have a decision. As an example, some stores provide transportation facilities to deliver the purchased equipment in the desired place, and this may incur a slight additional fee.

Buying used industrial electrical equipment can be a wise and beneficial decision in many occasions. As there are lots of surplus stores and a wide range of products available, the buyers have the opportunity to justify both the quality and price. The buyers just need to be careful to find out the best equipment for them by considering their budget and necessity. The buyers ought to find a good and reputed surplus store around them and look for their desired equipment there.

Alongside this, they should learn about the features of the particular items they are going to buy so that they can check those features before buying any equipment.

So, it may be said that having surplus industrial electrical equipment is not a bad idea and sometimes it is even a fruitful and beneficial idea for the entrepreneurs as it saves money. The only important fact regarding purchasing any used equipment is to find out the most appropriate machine that is in good quality.

6 Tips to Help You Buy the Right Equipment for Your Business

If you want to be competitive in the business world, know that you have to invest in the right equipment. It’s important that you consider the pros and cons when buying industrial machinery or equipment. At times, investing in new equipment is not a good idea. So, it’s better to rent or release in order to save money and get the job done. Given below are a few tips that can help you make the right choice.

1. Consider your Objectives

First of all, it’s a good idea to consider your objectives. What do you want to do? Do you want to boost productivity, beat your competitors or do an upgrade? Make sure you answer these questions before making your move. Don’t make this decision based on aggressive marketing campaigns only.

2. Consult a Professional

Based on your investment scale, we suggest that you consult a good consultant to get the best deal. At first, you may want to consider some primary factors like current resources, employees and capacity. Ideally, you should perform a cost-benefit analysis in order to justify your purchase by considering the pros and cons.

3. Be Innovative

Nowadays, if you try to be innovative, you can get closer to success. What you need to do is respond to the change creatively. One way of doing so is by getting brand new technology and equipment for the purpose of boosting your efficiency.

New equipment can help you make your operations streamlined. This is important to improve your products and services to focus on the niche market.

4. Consider the Overall Operational Needs

Although you can make isolated purchases, it’s better to consider the overall operational needs of your business. If you don’t have a long term plan, the short-term purchases can cost you a lot more money.

With the help of an external consultant, you can review your operational processes. Based on this review, the professional can help you put together a solid plan to make your business operations more efficient.

5. Shop Around

With the help of the Internet, you can check out different equipment companies from the comfort of your home. Aside from this, you can try newsletters and attend trade shows as well. For further info, you can get in touch with industry associations. Remember: it is always a great idea to shop around.

6. Consider the Safety of your Employees

In a safe and healthy environment, your employees can perform better, which means their productivity will go up. If your equipment is safe, your employees can perform better.

The office equipment should also be designed ergonomically in order to prevent the risk of injury. As a matter of fact, the safety of your employees should be your number one priority when making important business decisions.

In short, if you are going to buy industrial equipment, we suggest that you follow the tips given above. With the help of these tips, it will be a lot easier for you to prevent bad investment decisions. Hopefully, you will find this guide helpful.

Five Different Industrial Coatings to Increase the Life-Cycle of Equipment

Industrial equipment is put through stress that the common person cannot imagine. Not only is the equipment used unlike anything in the home, it is often exposed to elements that would destroy household products. For this very reason, there are coatings used to protect and extend the life of the equipment. Without these coatings, some equipment would be rendered useless in just a few months, or even weeks in extreme circumstances.

Nedox- this coating is meant to protect most metals. It has a hardening effect on metals and aids in the resistance of damage created by acids, chemicals, and corrosion. In addition to resisting corrosion, this coating is self-lubricating, resulting in aiding the equipment to have a longer lifespan. It usually makes the material easier to clean and it will not chip or flake under extreme conditions. It can withstand temperatures ranging from -250 degrees Fahrenheit to 550 degrees Fahrenheit.

Plasmadize- this coating is used in many cases where the equipment is being restored. This coating offers the flexibility of being able to be applied in either a thin or thick coating. It has been known to perform at temperatures up to 1,300 degrees Fahrenheit. It offers a quality alternative to many other types of coating. The coating is not susceptible to inorganic or organic compounds other than hydrochloric and sulfuric acids.

Hi-T-Lube- this coating is known to decrease friction significantly. Changes in temperature rarely if ever affect the coatings ability to adhere to metal. Testing has shown that this coating can withstand a.001″ thick salt spray for as long as 200 hours. Like Nedox, it is a self-lubricating, meaning its promotes an extended lifespan of the equipment on which it is used, resulting in a lower capital investment for new equipment.

Dynaloy- this coating often serves as an alternative to flash chrome and THDC. This is ideal for high-friction atmospheres as it reduces both friction and wear on the equipment. It is compatible with both non-ferrous and ferrous metals and performs in temperatures ranging from 399 degrees Fahrenheit to 1,699 degrees Fahrenheit.

Goldenedge- this coating generally serves to protect cutting equipment, allowing it to keep its edge up to 20 times longer than without the coating. The coating also protects equipment against alkalis and acids. It can be used for any type of cutting surface or shape without restrictions. This is recommended for any cutting equipment used under stressful circumstances for long periods of time.

Industrial Mixer: Essential Mixing and Blending Equipment

Industrial mixer is a modern machine that mixes different materials and components to create the desired paste, solution, or mixture. It is used in popular industries involving chemicals, food, and drugs. Vital parts of this equipment are blades of different grades that produce mixtures of different levels of homogeneity.

Modern mixers perform industrial and chemical processes; like dry blending, paste mixing of viscous products, and emulsifying and homogenizing purposes. When it comes to scale, they are available from laboratory level to mass-production capacity.

Advantages of using Industrial Mixers

1. Work at the precise temperature and pressure

A major advantage of these industrial devices is that they mix and produce solutions while attaining the necessary temperature and pressure. Correct temperature is attained because of the presence of built-in heating systems.

2. Possess built-in features and options

Important options and features are also present in modern mixers, such as electric or pneumatic systems, CIP, spray nozzles, PLC systems. They are equipped with either hydraulic or electronic mechanism that ensures smooth start-and-stop operation.

3. Assure continuous mixing operation

Especially in the case of the latest models, mixing operations are done smoothly and continuously. Typical mixing equipment that produces smooth and consistent mixture is the Continuous Processor. With this machine, all ingredients are correctly measured and metered, with the desired solution being produced at the end of the process.

Most industries opt for machines that perform continuous mixing mainly for the following reasons; low consumption of electricity, greater control of operation, wider versatility, among many others. Another widely used continuous mixer is the twin-screw processor. This equipment has the capacity to deal with high mixture viscosity.

Different types of industrial mixers

1. Planetary mixer

Planetary type is used in mixing various commercial and industrial products such as food items, pharmaceutical products, adhesives, plastic, and pigments. Industries that require mixture of viscous-paste consistency achieved within a vacuum condition utilize this type of mixer. Paste production capacity varies, ranging from less than a pint to a maximum of 750 gallons.

2. Static mixer

This type of mixer, as the name implies, does not move. It possesses no movable components. The static type utilizes a specific chemical property of materials that’s necessary for mixing without the use of any pressure or force. Basically, as fluids are mixed in the machine, the right amount of air pressure is sealed within the unit. In effect, it creates a contained system that produces specific amount of pressure necessary in an environment. Such air pressure forces components and fluids to move and mix inside the machine.

Static mixers are used in gas refining and energy production, creation of fibers, blending of different chemical fluids, and proper management and disposal of wastewater materials.

3. High Viscosity Paste Mixer

A common industrial mixer is the high-viscosity paste mixer, which effectively combines solid and liquid materials. The end-product can be as little as a hundred thousand centipoise or as voluminous as a few million centipoise. Two important processes that involve this machine are vacuum and jacket, both of which are necessary steps in removing existing air and controlling the overall temperature of the mixture.