Tag Archives: Industrial

Food & Beverage Industry – How to Specify Industrial Water Filtration Equipment in the Food Industry

Water filtration applications in a Food and Beverage facility

In a typical Food and Beverage facility there are many different water and process applications, each demanding its own specific level of water purity. The presence, flows and purity of each of these streams is driven by the Food and Beverage plant design, e.g. canning, dry-goods, soft-drink, brewery.

These can include:

  • Pre-treatment of well, surface or city water
  • Boiler water treatment
  • Condensate treatment
  • Process water treatment
  • Cleaning and sterilization service water
  • Hygiene Services
  • Waste water disposal.

Regardless of the application, there is a good chance that some type of industrial water filtration will be required in order for the Food and Beverage application to operate at its peak efficiency.  

Defining the Types of Water Filtration Systems

Water filtration options can be divided into two major categories, based upon the filtering media used

  • granular and
  • membrane.

Granular water filtration has been used for many decades in the Food and Beverage Industry, and will be familiar to most. Examples of granular media filtration include sand filters; activated carbon filters for taste, odor, and chlorine removal; anthracite filters; and fine garnet filters.

These types of filters can remove suspended particles down to about 10 microns in diameter (1 micron = 10-6 meters). With the use of certain coagulant or flocculation polymers fed prior to these filters (fed as filter aids), some success has been seen in the removal of particles down to almost 1 micron.

The spacing between the discrete filtering media particles serves as the pores. Suspended solids trapped out by these filters will be collected on top of the filtration media bed, or within the pores.

Membrane water filtration uses membranes to remove suspended particles. Unlike granular filters, the membranes are designed with pores and are capable of removing much smaller particles. The ultimate membrane filtration is reverse osmosis (RO), where dissolved solids (metal ions) can be removed. This is not really a filtration mechanism in the truest sense of the words, as the semi-permeable membranes used in RO do not have pores. It is more properly thought of as a demineralization mechanism.

Membrane water filtration is best characterized by the size range of the filterable particles, as follows:

  1. Microfiltration (MF) can include woven or wound depth-type cartridge filters, or true membrane filters. Can remove particles from about 0.1 micron to over 1 micron.
  2. Ultrafiltration (UF) can remove particles from below 0.01 microns to over 0.1 microns. Can remove some large molecular weight organic dissolved material.
  3. Nanofiltration (NF) can remove particles from below 0.001 microns to 0.01 microns. Can remove smaller molecular weight organics.
  4. RO can remove particles from 0.0001 microns to 0.001 microns. Can also remove DISSOLVED IONIC SOLIDS.

How to Start an Industrial Maintenance Company

If you want to start an industrial maintenance company, there are several things that you need to do to be successful in this kind of business. Just follow some important information below before you start your industrial maintenance company.

The first thing that you have to do is to make preparation. This type of company commonly provides wide range of services that include cleaning, repair and routine equipment maintenance, installations, and painting. It is known that there are different requirements from various industries. Therefore, as an entrepreneur, you should spend your time to find where there is a need and also what kind of lack services in the area. You can start by finding the experienced staff before you offer services that you may not be able to provide. You can hire an electrician who is already familiar with the large industrial equipment. Besides, you also need to search for subcontractors at the beginning who are able to work on-call every time when needed.

The second thing that you should do is to train and hire a cleaning crew. The crew has to be prepared for handling jobs like cleaning industrial curing ovens, fans and light fixtures, ductwork and exhaust systems, in addition to floors, offices, and restrooms. By cooperating with training company, you can be easily to train cleaning crew.

The third thing that you need to do is to invest in software program which can beneficially help you in managing your business and also giving you the ability in managing the schedules of maintenance for your clients. By offering this service to your customers, you will be able to take off all of the maintenance concerns from your clients while you can make yourself indispensable and securing the contract. Besides, you also need to search for suppliers that offer innovative cleaning products which can make the best use of your staff time as well as impress clients.

Industrial Safety Products – Keeping Your Facility, Equipment, and Your Employees Safe

What does it take to keep a facility safe? Industrial safety products include a huge array of safety products, from spill containment products to spill clean up products and many more.

However, since spill management products are members of such huge categories of their own, let’s focus on the kinds of safety products that protect from other mishaps, including bumps, scrapes, and other damage caused by collisions and similar incidents.

And preventing or ameliorating those kinds of damage requires a whole different category of products, many of them involving padding or creating some kind of barrier to keep equipment and physical structures safe. Of course, some of them can protect people as well.

Here are some of the main types of industrial safety products:

1) Bollards and posts

Bollards and posts are great for protecting equipment, physical structures, and even people from heavy equipment — and even regular vehicles.

In fact, bollards are among the products that have crossed over into non-industrial settings as well. And as you’d expect, entire lines of bollards have appeared that are designed to look attractive while still doing a great job of keeping machinery or cars away from sensitive areas.

2) Machine guards

Machine guards are a distant relative to bollards — they’re designed specifically to keep machines safe. Their shape is a bit different, but the idea is the same: keep heavy machinery and other equipment away from machines.

3) Bollard covers

While bollards are sturdy, they can take a lot of abuse. And in order to prevent too many scrapes and dents, you can get bollard covers and keep them looking good for years to come. In fact, once the bollard covers look a little ratty, you can simply replace them with new ones. Installation is a breeze since you simply pull the covers over the bollards.

4) Wall and Corner Protectors

The padding principle is also used in the case of wall and corner protectors. Vehicles and heavy machinery frequently bump onto walls and corners, and repairing those can get expensive.

Fortunately, wall and corner protectors provide a simple solution to that problem. Simply install them along critical areas, and they act like bumpers at bumper cars. Instead of the wall getting damaged, the wall or corner protectors get a scrape. Then again, they’re designed to take quite a beating, so they’ll look good for a long time before they have to be replaced.

Radio Frequency Emissions From Used Industrial RF and Microwave Equipment

In today’s increasingly safety conscious work environment, it is important to maintain Radio Frequency (RF) emissions to the lowest values consistent with practical considerations for manufacturing.

Exposure Standards

At a minimum, users of industrial RF and Microwave equipment should adopt internal RF emission standards that are at least as stringent as current federal OSHA guidelines. Check your state OSHA regulations for their compliance standards.

For owners and operators of industrial RF welders, heat sealers and pre-heaters as well as Industrial Microwave ovens and Industrial Microwave dryers, the relevant federal OSHA regulation is currently:

(Standards – 29 CFR) Non-Ionizing Radiation. – 1910.97

Used Industrial RF and Microwave Equipment

Industrial radio frequency and industrial microwave equipment of recent and reputable manufacture will be designed and built to comply with current standards, however, older equipment or equipment purchased used will not likely have shielding that would comply with today’s standards.

Used equipment or equipment that has had its shielding removed or modified may function yet expose operators to RF energy levels many times current standards. RF levels on control panels and surrounding metal structures can be high enough to burn personnel if touched while the RF is in operation.

Inadequately shielded industrial radio frequency equipment or industrial microwave equipment frequently interferes with, and may even damage, nearby electronics, especially if those electronic devices are poorly designed.

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When purchasing used equipment, the buyer rarely has the expertise or the devices necessary to test and evaluate the equipment prior to purchase. To the untrained eye, a machine may appear to be well shielded. However, that shielding may be completely ineffective if improperly designed or applied. Frequently, 40+ years old equipment will be retro-fitted with “shielding” to increase its saleability.

It should be noted that purchasing older equipment and retro-fitting it with effective shielding frequently costs as much as new equipment.

New Industrial RF or Microwave Equipment

New equipment emits a fraction of the RF energy that similar equipment did just a decade ago. Even so, the best designed and built equipment still requires maintenance.

Industrial RF and industrial microwave equipment is no exception. They are both electronic and mechanical devices and proper care is required. Proper maintenance of shielding, ground returns and neutralization is essential to prevent any degradation in performance, which could result in non-compliance. Maintenance programs should be coordinated with the manufacturer. A regular program of RF emissions testing will determine the effectiveness of maintenance and adjustments to shielding.

Users may purchase RF Survey / Industrial Compliance meters to check their equipment for leakage or may hire outside services to conduct regular surveys.

In order to maintain peak performance and minimum emissions, repair services should only be performed by a qualified industrial RF or industrial microwave service technician.

Several Uses of an Industrial Pressure Washer

An industrial pressure washer is one of the most powerful and efficient cleaning machines presently available. These machines offer unmatched output pressure levels and temperatures. Some of the latest models provide output pressure levels as high as 8000 psi and output temperatures as high as 330°F.

However, industrial pressure washing machines are not just about cleaning power. They are specialized equipment for particular cleaning tasks. For example, you can find low flow pressure washing equipment for auto detailing and high pressure washers for heavy-duty industrial degreasing.

This article deals with various uses of industrial pressure washing machines and specifications of most suitable machines for the task.

Heavy-Duty Degreasing

Degreasing is perhaps the toughest of all cleaning tasks. It requires powerful cleaning machines. A pressure washer with more than 3000 psi is an essential prerequisite for carrying out this task. The higher the output pressure of the machine, the more efficient and quicker the cleaning process will be.

High pressure washers carry out industrial degreasing tasks by pumping their output onto industrial equipment and factory floors to blast away grease, dirt, oil stains, and dust present.

Graffiti Removal

Graffiti removal is another cleaning task tailor-made for pressure washing equipment. For graffiti removal, one does not require an extremely powerful machine suitable for degreasing. The output pressure level of the machine can stay inside the 3000 psi mark.

The mode of working is the same, though. The output of the machine washes away all the markings and graffiti from the walls. For outdoor cleaning of walls, a hot water pressure washer powered by a combustion engine is the best choice. Gasoline, diesel, or propane can be used as fuel.

Water runoff is a problem when cleaning outdoor locations. Cleaning workers must ensure that the place has sufficient drainage facilities. It would be better to use industrial pressure washer machines with low flow rates in such situations. Normally, flow rate increases as output pressure increases. However, there are specially made machines that have low flow rates and reasonably high output pressure.

Hard Surface Cleaning

Hot water pressure washing machines are suitable for regular hard surface cleaning tasks such as cleaning floors and metal surfaces. These machines are used for various hard surface cleaning tasks in almost all commercial buildings, ranging from educational institutions to hotels and restaurants.

For indoor cleaning, an electric pressure cleaner is the most suitable choice. These machines work efficiently and without much noise. And, unlike machines that burn fossil fuels, electric pressure washing machines do not produce combustion exhaust, which increases the humidity within indoor areas.

Auto Detailing

Pressure washing machines are used for cleaning automobiles as well. One thing to ensure is that the machine does not have an output pressure level exceeding 1500 psi. The flow rate also needs to be low. Otherwise, water run-off could cause extreme fines.

There are specially made industrial high pressure washer models for auto detailing. These machines have modest output pressure levels, low flow rates, and high output temperatures. Portable machines are best suited for large-scale auto detailing.

Different Types Of Industrial Equipment Available At The Construction Site

Industrial equipment has an important role in order to maintain a good business. Like a plumber is incomplete without his tools similarly the construction site is incomplete without the equipment.

These Are Following Devices Which Are Used At The Construction Site:-

  • A Pan Mixer is a device which is used to make a mixture of concrete, sand, cement, etc. The device is used at the construction site to prepare the mixture. The mixture is further used to make buildings, roads, bridges at the construction site. It is a kind of durable and reliable asset which cannot be replaced every third day so that it is essential to buy the equipment wisely. It is energy efficient product which is way better than the manual methods for preparing the concrete mixture. The machine is available in various sizes from which you can choose the product compatible with the size of the construction site.
  • A Brick Cutting Machine is used to cut through stone, concrete, and bricks effortlessly while keeping the edges of the material fine. The machine works excellently which offers two sizes to cut the bricks. It is an economic solution to cut the stones without any mistake and in two sizes. It works on less power consumption and provides great performance in the combination of less time and easy operation. It works wonders on Floor Tiles, Mosare Tiles, Ceramic Tiles, Furnace Brick, and Refractory Brick. The machines cut all types of the tiles precisely and the machine is long lasting.
  • A Guniting Machine is also known as the dry-gunned concrete machine. The machine is used widely at the construction site to form a thin wall of concrete. The dry concrete is enough damp to stay at the place and doesn’t drip down alike the wet mixture. It is most widely used in the construction processes to make a thin wall of concrete as in spray application of the mixture. The machine has a good feature to adjust the water adjusting itself which keep the mixture enough consistent to stay in the place. The machine requires air pressure to transfer the mixture with the help of a hose pipe. It also has a feature of saving option, which is used to save the remaining concrete mix for later application. When the dry mixture is applied on the surface, it hardens with time on curing which is another added feature of this device. The application of the mix is smooth enough to avoid any shrinkage or cracks on the surface.

What to Look for When Buying Surplus Industrial Electrical Equipment

At the present time, all of our activities are becoming dependent on modern technology. We cannot even think of our daily life without the use of modern electrical equipment and many industries are no exception to this fact. Industrial electrical equipments are the key instruments for any sort of industry to carry on their business. Therefore, the importance of industrial electrical equipment cannot be overlooked. Throughout the day, we need the assistance of electrical appliances in whatever we are doing in our office or home or even on the road.

Industrial electrical appliances are a must for continuing any industry. The outcome or production of any industry depends on the efficiency of the equipment of that company. This is the reason why an entrepreneur needs to make it sure that all of their electrical equipment are working appropriately and adeptly. Not all the necessary industrial electrical equipments are cheap as many of them are expensive. Therefore, sometimes it becomes difficult for some entrepreneurs to buy all brand new machinery. A good solution to this difficulty is to buy surplus equipment. There are many surplus stores that offer used industrial electrical equipment of a good quality at affordable and reasonable prices. Surplus equipments are usually the excess equipments that are sold by other companies. Most of the companies sell these types of machinery because they do not need those anymore as they have finished the task or they have bought an updated one. Therefore, most of the surplus industrial electrical appliances are in a good condition. Almost all sorts of electrical equipment are found in the surplus stores with a wide range of variety and, therefore, there are options to find out a suitable choice for any particular company.

A number of surplus stores provide some additional services for their clients that help their customers to have a decision. As an example, some stores provide transportation facilities to deliver the purchased equipment in the desired place, and this may incur a slight additional fee.

Buying used industrial electrical equipment can be a wise and beneficial decision in many occasions. As there are lots of surplus stores and a wide range of products available, the buyers have the opportunity to justify both the quality and price. The buyers just need to be careful to find out the best equipment for them by considering their budget and necessity. The buyers ought to find a good and reputed surplus store around them and look for their desired equipment there.

Alongside this, they should learn about the features of the particular items they are going to buy so that they can check those features before buying any equipment.

So, it may be said that having surplus industrial electrical equipment is not a bad idea and sometimes it is even a fruitful and beneficial idea for the entrepreneurs as it saves money. The only important fact regarding purchasing any used equipment is to find out the most appropriate machine that is in good quality.

Reverse Osmosis: Industrial Applications – Not Just for Drinking Water

Reverse osmosis equipment has been used for many years to purify drinking water. It is used all over the world to desalinate seawater and bring fresh water to those with limited or no access to it. There are even household versions of reverse osmosis equipment to purify well water before it’s fed into the ice maker, for example. More recently, this technology is being used in industrial facilities to recycle the wastewater from manufacturing processes.

Reverse osmosis equipment facilitates the natural osmosis process in reverse. Osmosis occurs when a less concentrated saline solution is drawn to the higher concentrated saline solution. For example, a flower’s roots absorb water from the ground through osmosis. In reverse osmosis equipment, a semi-permeable membrane separates the higher concentrated water from the lower concentrated water. A little pressure is applied to the higher concentrated water, forcing it to flow through the membrane, where the salts and other particles become trapped. The result on the other side of the membrane is desalinated and filtered water.

The same reverse osmosis equipment has been scaled down for use in industrial facilities. Industrial reverse osmosis equipment uses a much higher pressure than desalination equipment, operating at 800 and 1,200 psi. Desalination equipment operates between 200 and 400psi. Because of the higher pressure, the industrial reverse osmosis equipment can treat water with up to 35,000 ppm of total dissolved solids (TDS) while the desalination equipment treats water with TDS up to 1,500 ppm. This allows the industrial equipment to remove most any dissolved solid found in wastewater, such as heavy metals.

The effluent quality exceeds discharge permit limits and is ideal for reuse. It is being used to recycle industrial wastewater at a rate of 75% to 95%, instead of treating and discharging. The purity of the effluent can even be adjusted, depending upon what the manufacturing process requires. For example, electronics manufacturers require high purity water.

The disadvantage of industrial RO equipment is the rate at which membranes can become fouled. Replacing fouled membranes is expensive and requires the unit to be shut down. That’s where pretreatment comes into play. With the right physical/chemical pretreatment process upstream, the life of the membranes inside the unit will be extended greatly. Cleaning membranes regularly can also extend their life.

It is no longer just a treatment for drinking water. It enables manufacturers to conserve water in innovative ways by recycling their wastewater. A Manufacturer in Texas is using industrial reverse osmosis equipment to recycle both their industrial wastewater and the facility’s sanitary water for reuse in their manufacturing process.

Cummins Tools – A Leading Designer of Highly Efficient and Durable Industrial Tools

Cummins Industrial Tools is without a doubt one of the leading designers of high quality tools and industrial equipment today. For more than 30 years of fruitful service, it has already several franchises in the U.S., more specifically in the progressive Midwest states of Illinois, Missouri, and Kansas. Aside from the quality, many people like Cummins Tools because of its affordability. Today, these products are widely available on the Internet, making things much easier especially for online consumers.

Through the years, Cummins Tools has vastly improved its product offerings, which now include automotive mechanic tools, shop equipment, and garden equipment. Furthermore, it has also entered the market for home equipment as well as air-powered tools. It also produces different types of cordless tools, power tools, and multipurpose hand tools. Aside from its very own tools, Cummins Tools also sell other high quality brands such as Coleman, Ridgid, Ryobi, and DeWalt.

Cummins Tools guarantees total customer satisfaction by making its products highly dependable, durable, and safe for everybody’s use. Simultaneously, its products come with limited warranties for certain items, while other products may have their warranty plans extended. Compared to other leading tool manufacturers, its products are significantly lower in terms of prices, while maintaining the high quality as well as the durability of all its merchandises.

Super Bay Cast Reel Cummins Tools for Reels Rods Line

Cummins Tools has released the Super Bay Cast Reel Cummins Tools for Reels Rods Line, which is one of its most impressive tools specifically designed for fishing. This particular product comes with a wooden knob, stainless steel ball bearings, and an aluminum spool. Furthermore, many people also love this item because of its balancing system, flip-up hood, and magnetic cast control system.

Cummins Pro Industrial Tools Air Impact and Ratchet Set

Cummins Tools has also launched the Cummins Pro Industrial Tools Air Impact and Ratchet Set, which comes with various accessories and a durable case. The items included in this set have mechanical prints, long nose air hookups, and short nose air hookups. Impact socket sizes include 11-millimeter, 12-millimeter, and up to 17-millimeter sockets. Its price stands somewhere around $20.50 only.

0029 Cummins Tools Drop Forged 7-Piece Pipe Wrench Set

The items included in the 0029 Cummins Tools Drop Forged 7-Piece Pipe Wrench Set are all drop forged, thus ensuring efficiency, durability, and superior strength for longer use. Equipped with handle grips, these Cummins Tools come in different sizes including an 8-inch, 10-inch, as well as 12-inch wrenches for different uses. Bigger wrenches measuring 14 inches and 18 inches are also part of this special tool set, with an average price of somewhere around $19.99.

Cummins Industrial Tools Ratchet Bar Clamps

Cummins Tools has another impressive product line comprised of special ratchet bar clamps, with six different items included. These tools are generally described as lightweight, durable, and strong. This special clamp set features nylon fiber-filled jaws, which add more to the efficiency of the product. Furthermore, this specific item has quick release action, which makes it easier and highly convenient to use for both professional handymen as well as ordinary repair people. The average price for these easy-to-use tools is set somewhere around $10.

Five Different Industrial Coatings to Increase the Life-Cycle of Equipment

Industrial equipment is put through stress that the common person cannot imagine. Not only is the equipment used unlike anything in the home, it is often exposed to elements that would destroy household products. For this very reason, there are coatings used to protect and extend the life of the equipment. Without these coatings, some equipment would be rendered useless in just a few months, or even weeks in extreme circumstances.

Nedox- this coating is meant to protect most metals. It has a hardening effect on metals and aids in the resistance of damage created by acids, chemicals, and corrosion. In addition to resisting corrosion, this coating is self-lubricating, resulting in aiding the equipment to have a longer lifespan. It usually makes the material easier to clean and it will not chip or flake under extreme conditions. It can withstand temperatures ranging from -250 degrees Fahrenheit to 550 degrees Fahrenheit.

Plasmadize- this coating is used in many cases where the equipment is being restored. This coating offers the flexibility of being able to be applied in either a thin or thick coating. It has been known to perform at temperatures up to 1,300 degrees Fahrenheit. It offers a quality alternative to many other types of coating. The coating is not susceptible to inorganic or organic compounds other than hydrochloric and sulfuric acids.

Hi-T-Lube- this coating is known to decrease friction significantly. Changes in temperature rarely if ever affect the coatings ability to adhere to metal. Testing has shown that this coating can withstand a.001″ thick salt spray for as long as 200 hours. Like Nedox, it is a self-lubricating, meaning its promotes an extended lifespan of the equipment on which it is used, resulting in a lower capital investment for new equipment.

Dynaloy- this coating often serves as an alternative to flash chrome and THDC. This is ideal for high-friction atmospheres as it reduces both friction and wear on the equipment. It is compatible with both non-ferrous and ferrous metals and performs in temperatures ranging from 399 degrees Fahrenheit to 1,699 degrees Fahrenheit.

Goldenedge- this coating generally serves to protect cutting equipment, allowing it to keep its edge up to 20 times longer than without the coating. The coating also protects equipment against alkalis and acids. It can be used for any type of cutting surface or shape without restrictions. This is recommended for any cutting equipment used under stressful circumstances for long periods of time.